Preparation of nanocellulose-based flexible calcium carbonate to improve filler retention and combustion performance of cigarette paper

Abstract

The addition of calcium carbonate to cigarette paper can enhance its combustion performance and apparent properties. However, it does come at the cost of reduced paper strength. In this study, a flexible calcium carbonate (FCC) was developed through the in-situ formation of calcium carbonate on nanocellulose surfaces. The incorporation of FCC into cigarette paper offered the potential to improve filler retention and combustion performance while maintaining high paper strength. The results of the study demonstrated that when compared to the addition of 30% precipitated calcium carbonate (PCC), the filler retention rate in cigarette paper increased by 31.5% when 30% FCC was used. Scanning electron microscopy images showed that only a minimal number of inorganic particles were observed between the fibers in the FCC-containing paper, indicating appropriate air permeability and fiber-fiber bond strength. Furthermore, when compared to PCC-containing paper, the FCC-containing paper exhibited an 8.8% increase in tensile strength and a 7.5% increase in folding resistance. Additionally, thermogravimetric analysis of the cigarette paper revealed that the incorporation of flexible calcium carbonate effectively lowered the thermal decomposition temperature, leading to a 10.3% increase in the combustion rate of FCC-containing paper. The inclusion of FCC into paper fibers has the potential to enhance air permeability and regulate cigarette burning performance. Consequently, the FCC developed in this study holds promise as a substitute for traditional calcium carbonate fillers in cigarette paper applications.

Graphical Abstract

Keywords:

• Flexible calcium carbonate
• cigarette paper
• combustion performance
• filler retention
• cellulose nanocrystal

Disclosure statement

No potential conflict of interest was reported by the author(s).

Data availability statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

Additional information

Funding

This work was supported by the Degradable Plastics Engineering Research Center of Yunnan Provincial Education Department (KKPU202205001), National Natural Science Foundations of China (grant number 22068017), Selection of high-level scientific and technological talents and innovative teams (grant number 202305AC160061), and Kunming University of Science and Technology Joint Project for Creating "Double First Class" (grant number 202201BE070001-039).