Micro geometry analysis of WC-Co carbide blades modified with PVD coating subjected to blunting during milling in chipboard

ABSTRACT

In this work, a number of geometrical parameters related to the microgeometry of the cutting edge, such as rounding radius r, maximum clearance wear VBmax and a number of others, were determined. Tools for processing wood materials made of WC-Co cemented carbide with a PVD coating based on Ti and Al. were blunted until the wear indicator VBmax reached the value of 0.2 mm. The cutting blades prepared in this way were tested using a contact profilometer. Based on the data obtained in this way, an analysis of the blade contour over a length of 10 mm was carried out in the AutoCad environment. This section included both the blunted part and the part not involved in the cutting process. Correlations obtained using a procedure written in Visual Basic for Applications using elements of statistical data analysis built into the Excel program, between the selected rounding asymmetry coefficients denoted with letter K and the blade wear indicators proposed in the tests were analyzed. Geometric indicators were also determined, taking into account the working conditions of the tool, affecting the process of its blunting, such as e.g. h (uncut chip thicknesses).

KEYWORDS:

• PVD coatings; tool wear; micro geometry; roundness asymmetry

Disclosure statement

No potential conflict of interest was reported by the author(s).