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Research Article

Multiple dependent repetitive group sampling plan for Marshall-Olkin logistic-exponential distribution assuring percentile lifetime with applications

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Pages 650-664 | Received 10 Jul 2023, Accepted 30 Oct 2023, Published online: 10 Nov 2023

Abstract

Acceptance sampling plans are commonly utilized for planning, process control, and implementation of industrial data sets. In addition to this, they also provide a solution for process quality control. They could be used for executing a decision for acceptance or rejection of a lot. A good acceptance sampling plan can be formulated depending on the requirements of the project. Usually, the plan should follow a defined lifetime distribution. Hence, the appropriate plan would not only determine the plan parameters but would also be cost and time efficient. In this article, an attribute multiple dependent repetitive group sampling (MDRGS) plan is developed assuming that the lifetime of the product follows the Marshall-Olkin logistic-exponential (MOLE) distribution. The parameters of plan are examined by considering a two-point approach. The suggested plan is contrasted with the single sampling and repeated group sampling plans. Finally, the implementation of the proposed plan is discussed using industrial as well as simulated data sets. It is concluded that the proposed plan reduces the sampling inspection cost and time as compared to existing acceptance sampling plans.

1. Introduction

For the sake of its reputation and the satisfaction of its customers, every manufacturing firm strives to keep its goods at a high standard of quality. Acceptance sampling plans are very important for deciding whether to condemn the manufactured product or purchase a lot. It is necessary to ensure the quality of manufactured items but scrutinizing all the lots may not be possible due to shortage of time, the material of the product, inspection errors, and cost. In acceptance sampling, the technique used to choose the sample for examination determines how a submitted batch is sentenced. A typical restriction in life tests is to restrict the amount of time spent on the test since the product’s lifespan is recognized as one of the attribute quality features that reflect the chance of failures happening over time. It is evident that manufacturers would not wait for every item to fail during a test if the life expectancy of the item is large. To solve this problem, the test is stopped at a certain period, the number of failures is noted, and the lot is either approved or rejected depending on the number of defective products. A life test of time-truncated is the name given to this form of experiment. During supervision, there are chances to make a Type-I error (rejecting a good lot) or Type-II error (accepting a bad lot), which are also termed the producer’s risk ( γp) and consumer’s risk ( γc) respectively. The terms LQL (Limiting Quality Level) and AQL (Acceptable Quality Level) are utilized to describe their parallel quality levels. It is important to remember that the acceptance or rejection of a lot does not always indicate its overall quality, instead it may contain excellent and poor items from the larger lot. The optimal decision is made by a well-designed sample strategy that eliminates both dangers.

Due to the simplicity of implementation, single sampling plan (SSP) is well-known classic testing plan for both attribute and variable sampling scenarios. The SSP is a plan that provides guidelines for rejecting or accepting a batch on the basis of the results of a single haphazard sample. When decision-making relies on the repetition of samples, it is called repetitive group sampling (RGS) plan. The RGS is an improved form of a sequential sampling plan.

Multiple sample plans are also an area of interest. Most of the work has also been done using different lifetime distributions. A new sampling plan under student's-t generalized Birnbaum-Saunders distribution was developed by (Balakrishnan, Leiva, & López, Citation2007). After that the same distribution assuming median lifetime is used by (Lio, Tsai, & Wu, Citation2009; Citation2010).

The Lomax distribution (Rao, Citation2011), following that, a weighted Poisson distribution sampling strategy for several postponed state attributes was proposed by (Subramani & Haridoss, Citation2012). The concept of percentile lifetime was used by (Rao & Naidu, Citation2014). They established an acceptance plan assuming percentile lifetime. Then, using a Pareto distribution of the second sort, (Mughal, Zain, & Aziz, Citation2015) aimed to create a generalized chain sampling strategy. By extending the multiple dependent state sampling approaches for the lifetime of weibull, (Balamurali, Jeyadurga, & Usha, Citation2017) and (Yen, Chang, Aslam, & Jun, Citation2018) proposed a variable multiple dependent repeated acceptance sampling technique that relies on capacity indices. A brand-new MDRGS scheme for gemma and weibull distributions was presented by (Balamurali, Jeyadurga, & Usha, Citation2018) while (Singh, Singh, & Kaur, Citation2019) constructed the RGS plan and on the basis of percentiles for Type-II generalized distribution of log-logistic, a new acceptance plan was developed by (Rao, Rosaiah, & Prasad, Citation2019).

In recent years, acceptance sampling plans have been an area of interest when a product follows some lifetime distribution. The researchers not only extended the theory of acceptance sampling but also tried to propose such plans which are cost and time efficient as compared to the existing ones. As an example, (Singh, Sood, Singh, & Buttar, Citation2020) provided two attribute acceptance sampling methods that guaranteed the good’s quality in terms of the mean lifespan when the lifetime followed the Pareto distribution, while (Rasay, Pourgharibshahi, & Fallahnezhad, Citation2018) provided sequential sampling plan for weibull distribution. According to (Babu, Rao, & Rosaiah, Citation2021), the product’s lifespan should follow the exponentiated frechet distribution with known parameters. A double-acceptance sampling approach was developed on the basis of this presumption. After that (Al-Omari, Almanjahie, & Dar, Citation2021) developed a sampling plan on the basis of two-parameter quasi-shanker distribution that guarantees mean life and utilizes production data to illustrate how to execute the new plan. Based on the mean and median ratios under the birnbaum-saunders distribution, the RGS and multiple delayed state RGS plans for product lifespan were designed by (Kannan, Jeyadurga, & Balamurali, Citation2022).

The multiple dependent state repeated sampling plan for characteristics on the basis of Type-II generalized half-logistic distribution was developed by (Rao, Jilani, & Rao, Citation2021), and it was contrasted with other sampling plans of the same type already in existence. By satisfying both consumer's as well as producer's risks for the designated quality standards on the basis of percentiles led to the determination of a repeating plan for probabilities of exponential log-logistic distribution on the basis of shortened life tests developed by (Kalyani, Rao, Rosaiah, & Sivakumar, Citation2021). Kannan et al. (Kannan et al., Citation2022) expanded the attribute MDSRGS plan and using a time-truncated life test (Rao, Rosaiah, & Naidu, Citation2023), devised the MDSR (Multiple Dependent State Repetitive) sampling schemes for exponentiated half-logistic distributed percentile life assurance. Additionally, (Kannan et al., Citation2022) created the MDSRGS plan to ensure the birnbaum-saunders distribution of the goods’ mean and median lifetimes. The major findings of their study were that their proposed MDSRGS plan was more efficient than the existing ones. After that (Periyasamypandian & Balamurali, Citation2023) focused MDS sampling strategy to make sure products’ average lifetime that combines with weibull distribution. They also claimed it to be useful to inspect electrical appliances. The bayesian repetitive group sampling approach, developed by (Kaviyarasu & Sivakumar, Citation2022), was shown to be the most effective strategy for ensuring the quality of pharmaceutical items and associated materials. An attribute acceptance sampling plan with minimum sample sizes under Marshall-Olkin extended exponential distribution was presented by (Vijayaraghavan & Pavithra, Citation2022). Recently, most of the work has been done in single, double, group and chain sampling plans (Ahmed & Yousof, Citation2022; Liaqat, Saeed, Saleem, Aslam, & Sherwani, Citation2023; Obulezi, Igbokwe, & Anabike, Citation2023; Yigiter, Hamurkaroglu, & Danacıoglu, Citation2023).

Numerous writers in the literature mentioned above have created MDSRGS plans for different distributions under the risk assumptions involving the customer and producer with various ratios. However, neither research passes the time-truncated test using the MOLE distribution. Therefore, when the levels of the quantiles are used as the product’s lifespan under the MOLE distribution, this research encourages the development of a new MDRGS plan. The present analysis assumes that the percentile ratio and distribution’s known shape parameters would be used to attain the excellence level. The percentile lifetime is a valuable parameter in acceptance sampling plans because it helps to define and assess product reliability, sets quality standards, manages risk, ensures consistency in quality control, and aligns with customer expectations. Since MOLE distribution is asymmetric therefore the mean life may not adequately represent the central tendency of the distribution, hence the percentile lifetime is used.

The Marshal-Olkin logistic exponential distribution was introduced by (Mansoor, Tahir, Cordeiro, Provost, & Alzaatreh, Citation2019) as it is a well-known skewed lifetime distribution. The MOLE distribution demonstrates the monotone failure rate feature. The underlying distribution’s failure rate function may have the form of an inverted bathtub-shaped hazard function and unimodal in various applications of engineering, survival analysis, hydrology, and economics. It makes sense to use a probability distribution for a lifetime variable in practice when the failure rate function exhibits a variety of forms. Additionally, MOLE distribution has many failure rates that go down with time. It is important to acknowledge that no distribution can perfectly capture all aspects of a real-world process. The limitations associated with the Marshall-Olkin logistic exponential distribution include its reliance on certain assumptions.

The MOLE is particularly well suited for modeling an item’s lifetime and is often used for the hypothetical component of utilizing life information since it allows for a variety of failure rate function shapes, which is the case comparable to gamma and weibull distributions. Consequently, MOLE may be thought of as a viable probability model to utilize in real-world scenarios and may be used as an alternative to non-normal distributions as it is a member of the lifespan continuous distributions (i.e. gamma, weibull, and other exponentiated family of distributions). According to our understanding, the mentioned distribution is not already covered by the MDRGS plan. Hence considering its importance in reliability studies, it justifies the strength of the work.

In the present study, we aim to design an improved acceptance sampling plan. The newly introduced plan is the generalization of many acceptance plans. As per the most recent studies (Ahmed & Yousof, Citation2022; Liaqat et al., Citation2023; Obulezi et al., Citation2023; Yigiter et al., Citation2023), no sampling plan has been developed to test a repeating group sample strategy for various dependent states where the item quality is distributed according to the MOLE. The main goal of this study is to create the data necessary to guarantee a product’s percentile life with the least amount of money and effort. Also, when compared to the RGSP and SSP, the suggested plan provides the minimum sample size and ASN.

The rest of the work is structured as follows: Section 2 offers a concise overview of the MOLE distribution. Section 3 provides the proposed plan’s design. Section 4 gives discussion of the results. Section 5 explains the comparative study. The application of the strategy is covered in Section 6, and Section 7 concludes the analysis.

2. The Marshall-Olkin logistic exponential distribution

Researchers in several domains have lately utilized the MOLE distribution, a lifetime distribution created by (Mansoor et al., Citation2019), for diverse conditions. The MOLE model may be utilized to examine various forms of lifespan data since the hazard function h(t) of the distribution can assume censored as well as uncensored data. The model is flexible and versatile for fitting a broad spectrum of lifetime data, hence it is considered as time truncated model for developing an efficient acceptance sampling plan. The PDF and its hazard functions are presented as: (1) f(t)=αθλeλt(eλt1)α1[1+θ(eλt1)α]2 t,α, θ, λ>0(1) and the hazard function is as (2) h(t)=αλeλt(eλt1)[1+θ(eλt1)α](2)

The MOLE distribution is an extended version of three models (i.e. Exponential, Logistic and Marshal Olkin distributions) so it is flexible distribution and could be transformed in a variety of distributions by making various transformations (Mansoor et al., Citation2019). The distribution has two shape parameters i.e., α,θ, and one scale parameter  λ. The cumulative density function (cdf) is given by (3) F(t)= [1+θ(eλt1)α]1(3)

Driving qth  percentile from Eq.3 1[1+θ(eλt1)α]= q (eλt1)α×1α θ1α= (q1)1α (eλt1) = θ1α(q1)1α eλt= θ1α(q1)1α+1

Taking logarithm and rewriting the above equation, we get (4) tq=λ1log [1+(θq1q)1α ] (4)

Using the above expression of percentile function assuming that the shape parameters are known, the scale parameter of the distribution can be obtained as (5) λ=log [1+(θq1q)1α ] /tq(5)

In the above equation, η=log [1+(θq1q)1α ],  hence λ=ηtq. The MOLE is a skewed lifetime distribution, therefore; the mean is not a well-suited measure of central tendency to use in any statistical technique. According to (Lio et al., Citation2009; Citation2010) when the quality of interest has specific low percentile, the acceptance sampling plan using the mean ratio as lifetime may cause a false acceptance decision of a lot when it is a defective one. Hence for this research, the percentile ratio is used as the product lifetime.

3. Designing of the MDSRGS strategy based on time truncated life test

There are four operating parameters of the MDSRGS plan. These parameters are n, c1, c2 and i here n indicates the size of the sample, c1 presents the deformed items’ highest legitimate quantity for unrestricted acceptance (c10), c2 denotes the deformed items’ highest auxiliary quantity for limited acceptance (c2>c1)  and i signifies many consecutive (preceding) lots required to conclude.

The flow diagram in represents the overall hierarchy of the study which shows that the input data follow MOLE distribution. To proceed with the proposed plan, some design parameters such as consumer’s as well as producer’s risks, termination ratio, and percentile ratio are assumed to be fixed to determine different combinations of plan parameters. The plan parameters for which ASN is lowest, are chosen and respective sample sizes are used for inspection purposes. Finally, a decision is made for possible rejection or acceptance of the entire submitted lot.

Figure 1. Flow chart of overall procedure of proposed MDSRGS plan.

Figure 1. Flow chart of overall procedure of proposed MDSRGS plan.

3.1. Operating procedure

The MDRGS operating procedure provided by (Aslam, Azam, & Jun, Citation2016), consisting of the following three steps:

  • Step 1: Take a random sample n 1 item(s) from a submitted lot. Put it on the test for a predetermined time to. Accept the hypothesis that Ho: tqtqo if the number of faulty items (X) is less than or equal to c1.

  • Step 2: Reject the lot right away if the number of deformities is more than c2 in favor of H1: tq<tqo.

  • Step 3: If c1<Xc2, the choice between acceptance as well as rejection of the submitted lot depending on specific conditions that accept the lot if i precursory lots were accepted in the condition of Xc1. Otherwise, repeat Step-1 until the submitted batch is deemed to have been deducted.

According to (Balamurali et al., Citation2018), it is vital to observe that the suggested MDRGS plan could be decreased to several sampling plans that are given below:

  • When i, the MDRGS plan diminishes to the plan of RGS.

  • When  c1=c2=c, the MDRGS plan changes to SSP.

  • When i=0, the MDRGS plan diminishes to SSP with the acceptance number c2.

3.2. Performance measures

The effectiveness of every plan may be evaluated using its performance metrics, such as the OC (Operating Characteristic) function and ASN (Average Sample Number), which are both regarded as crucial performance tools. Normally, the binomial distribution is considered when the size of a lot is high enough so ASN and OC functions of the suggested plan on the basis of binomial distribution are derived below:

The lot’s acceptance probability following a single sample is described as (6) P1=P{Xc1}+P{c1<Xc2}[P{Xc1}]i(6)

The rejection probability of the lot on the basis of the single sample could be expressed as (7) Pr=P{X>c2}=1P{Xc2}(7)

When sampling is done repeatedly, the probability would be (8) P2=P{c1<Xc2}(1[P{Xc1}]i)(8) where P1 and P2 are two associated probabilities. Moreover, the first part of  Eq. 8 can be stated as: (9) P{c1<Xc2}=P{Xc2}P{Xc1}(9) and the next part is as (10) P{Xc1}=X=0c1(nX)pX(1p)nX(10)

Also, the first part of Eq. 9 could be rewritten as: (11) P{Xc2}=X=0c2(nX)pX(1p)nX(11)

Hence, the OC function as well as the ASN of the suggested MDRGS plan, when the product follows MOLE distribution, are given as (12) Pa(p)=P{Xc1}+P{c1<Xc2}[P{Xc1}]i1P{c1<Xc2}(1P[{Xc1}]i)(12) and (13) ASN(p)=n1P{c1<Xc2}(1P[{Xc1}]i)(13)

The further details regarding operating procedure provided in Equationequations 6-13 can be seen in (Aslam et al., Citation2016).

3.3. Design methodology

Although several sampling strategies have been devised for lot disposal, an inspection strategy that decreases sample size is often favored. Since for the small sample size, these designs are regarded as inexpensive sampling plans because they lower the inspection cost. Therefore, the primary aim of the MDSRGS strategy is to reduce the size of sample. Hence, the following steps are taken to develop a proposed plan.

The failure probability for MOLE distribution is developed with CDF in terms of specified lifetime, which is p=F(to,δqo). Hence, we get the expression below: (14) p= [1+θ(eηtqto1)α]1(14) where tq/to  is percentile ratio, η=log [1+(θq1q)1α ] , and p indicates the item’s failure probability before the time to expressed as (15) p= [1+θ(eηδqo(tq/tqo)1)α]1  t>0(15) where δq=tq/tqo, tqo and tq indicate the product’s specified and unknown percentile lifetimes. The goal is to determine the parameters of the suggested plan by fulfilling the producer’s risk  γp at different percentile ratios δq with AQL (p1) and consumer's risk  γc at δq=1, with LQL (p2). Consequently, the two inequalities mentioned below as (16) Pa(p1)=P{Xc1}+P{c1<Xc2}[P{Xc1}]i1P{c1<Xc2}(1P[{Xc1}]i) γp(16) (17) Pa(p2)=P{Xc1}+P{c1<Xc2}[P{Xc1}]i1P{c1<Xc2}(1P[{Xc1}]i) γc(17)

The ASNs at two associated probabilities are expressed as (18) ASN(p1)=n1P{c1<Xc2}(1P[{Xc1}]i)(18) and (19) ASN(p2)=n1P{c1<Xc2}(1P[{Xc1}]i)(19)

Hence the plan parameters can be computed by fulfilling the following constraints (20) minimize12[ASN(p1)+ASN(p2)](20) (21) n: interger (21) (22) c1c2(22) (23) Pa(p1) 1 γp (23) (24) Pa(p2)  γc(24)

3.4. Algorithm

  • Step 1: Provide the values for the shape parameters (α & θ), producer's, and consumer's risks  (γp &  γc) percentile lifetime (q) and termination ratio (δqo) as stated, under the MOLE distribution. Suppose the highest value for ASN and name it as ASNm.

  • Step 2: Set plan parameters values as n=2, c1=0, c2=c1+1, i=1.

  • Step 3: Applying the values of known shape parameters, plan parameters as well as percentile ratio at tq/tqo=2, 4, 6, 8, 10. The AQL values are found and similarly probability of failure (LQL) at tq/tqo=1 is obtained.

  • Step 4 Attain the acceptance probabilities Pa(p1) as well as Pa(p2) of the lot at LQL and AQL using Eqs. Equation(16) and Equation(17). Compute the ASNs i.e. ASN(p1) and ASN(p2), using Eqs Equation(18) and Equation(19).

  • Step 5: check the inequalities (i.e. Pa(p1) 1 γp & Pa(p2)  γc)  to be fulfilled to obtain proposed plan’s optimal parameters.

  • Step 6: Analogize the value of 12[ASN(p1)+ASN(p2)]. If 12[ASN(p1)+ASN(p2)] is less than ASNm then set ASNm=12[ASN(p1)+ASN(p2) ] and continue the process with various combinations of plan parameters until the smallest ASNm is observed.

  • Step 7: Whenever  ASNm exists, pick the required combination of optimal parameters as (n, c1,c2, i). If it does not exist, steps 4 to 6 are repeated till a set of ideal parameters is attained.

3.5. Computation methodology

The suggested plan’s optimal parameters are derived with the above method and a code is developed in R-language for examining the values of optimal parameters in MOLE distribution. To find the parameters, the following ranges are used as n = 2(1)100, c1= 0(1)20, c2 = c1+1(1) c1+10,  i= 1(1)6. Moreover, the design parameters are obtained at the pre-specified degree of consumer’s risk as   γc=0.25,0.10,0.05,0.01 and the producer’s risk as   γp=0.05. Termination ratios at two levels are set as δqo=0.5 and δqo=1.0. These levels are also used by (Lio et al., Citation2009). The different combinations of MOLE distribution’s shape parameters are used as (α=0.6, θ=3), (α=0.6, θ=5.5) as well as (α=3, θ=15) to obtain optimal parameters. It may be possible that EquationEqs. 21-24 are fulfilled for higher than one combination of plan parameters; hence the choice of combinations of the plan parameters depends upon the constraint at which the ASN is reduced. The optimum parameters are displayed in for different shape parameters of the MOLE distribution, experiment time (δq0) and percentiles ratio (tq/tqo).

Table 1. MDSRGS plan with shape parameters α=0.6, θ=3 and q=0.3.

Table 2. MDSRGS plan with shape parameters α=0.6, θ=3 and q=0.5.

Table 3. MDSRGS plan with shape parameters α=0.6, θ=3 and q=0.7.

Table 4. MDSRGS plan with shape parameters α=0.6, θ=5.5 and q=0.3.

Table 5. MDSRGS plan with shape parameters α=0.6, θ=5.5 and q=0.5.

Table 6. MDSRGS plan with shape parameters α=0.6, θ=5.5 and q=0.7.

Table 7. MDSRGS plan with shape parameters α=3, θ=15 and q=0.3.

Table 8. MDSRGS plan with shape parameters α=3, θ=15 and q=0.5.

Table 9. MDSRGS plan with shape parameters α=3, θ=15 and q=0.7.

4. Results and interpretation

4.1. Minimum sample number

It is observed from that under the fixed values of consumer’s risk  γc, as the percentile ratio tq/tqo rises from 2 to 10, the ASN declines. The same trend in ASN is also found for other values of shape parameters. Additionally, the increase in the experiment termination ratio δq0 shows an inverse relation with ASN (). It is important to notice that, in certain situations, even though the ideal parameters are the same, the ASNs vary.

4.2. Probability of acceptance

The acceptance probabilities for various shape parameters and percentile lifetime levels of a product are shown in as q = 0.3, 0.5 and 0.7 under the MOLE distribution. It can be observed from the tables that the likelihood of acceptance at AQL increases for every value of α & θ when the producer’s risk decreases, but the chance of acceptance at LQL increases for the majority of situations even though the percentile ratio increases when the consumer’s risk increases. Results indicated that raising the degree of product quality might reduce the risk to the producer.

Table 10. OC value of proposed plan with shape parameters α=0.6, θ=3 at q=0.3, 0.5, 0.7.

Table 11. OC value of proposed plan with shape parameter α=0.6, θ=5.5  at q=0.3, 0.5, 0.7.

Table 12. OC value of proposed plan with shape parameter α=3, θ=15 at q=0.3, 0.5, 0.7.

5. Comparative study

This section compares the suggested MDRGS plan’s ASN effectiveness to that of the current plans. For the comparison purpose, are constructed to describe the values of ASN of the suggested plan in comparison with SS and RGS plans for specific values of shape parameters α=3 and θ=15. Keeping consistent with the literature i.e., see in (Aslam, Khan, & Khan, Citation2015), three percentile lifetime levels of a product are considered as q=0.3, 0.5, 0.7. The specified values of both risks, percentile ratio and ratio to terminate a test are considered to construct the tables.

Table 13. ASNs of proposed versus SS and RGS plans with α=3, θ=15 and q=0.3.

Table 14. ASNs of proposed versus SS and RGS plans with α=3, θ=15 and q=0.5.

Table 15. ASNs of proposed versus SS and RGS plans with α=3, θ=15 and q=0.7.

Overall, it is revealed that the suggested plan minimizes the ASN as compared to other prevailing plans i.e., RGSP and SSP. Hence proposed plan is more cost and time efficient and also recommendable for skewed processes. Our findings are also supported by literature such as (Mansoor et al., Citation2019) that justifies the importance of MOLE distribution for the positively skewed data.

A similar conclusion is shown in (panels a-f) in which the graphical representation of ASN versus percentile ratios at two levels of termination ratio δq0=0.5, 1.0 is made for three plans such as the new proposed MDSRGS, repetitive group sampling, and single sampling plans respectively. From these line graphs, we can see that the MDSRGS plan requires the lowest sample size as its average sample number is the smallest amongst all which also verifies the plan as an efficient one. Furthermore, at termination ratio  1.0, the curve flatters which shows that the MDSRGS plan needs the same sample size for all levels of percentile ratio tqtqo=2, 4, 6, 8, 10.

Figure 2. Average sample number versus percentile ratio when α=3, θ=15.

Figure 2. Average sample number versus percentile ratio when α=3, θ=15.

6. Industrial application of the proposed plan

For the application purpose, three examples are considered. In the First instance, the suggested plan is executed on failure times of the brake pads data set while in the second example, breakdown times of the drug data set are considered. The last example is based on the simulated data set generated from MOLE distribution.

6.1. Example-1: failure times of brake pads data

The adoption of acceptance sampling plans is seen as being very important in industries because these plans offer quality assurance for incoming items in less time and cost. To raise the level of product quality, every industrialist uses an acceptance sampling plan.

This section will explore the implementation of a given sampling plan for the disposal of a quantity of automobile front disc brake pads. In cases when the parameters of lifetime distribution are uncertain, the recommended plan can be implemented. The historical performance of the production process is used to manage this scenario. We use the information from (Lawless, Citation2003) for this investigation. The information shows the lifespans (in 1000 km) of front disc brake pads on 40 randomly chosen automobiles of the same type that were kept under close dealer network monitoring. There are 9 censored observations in this dataset. Let’s say the researcher wishes to determine the actual 70th (q = 0.7) percentile lifetime for the distance (km) it takes for car brake pads to wear out.

The data’s non-normality is investigated in the Shapiro-Wilk test (w=0.944, pvalue =0.04).  The PP plot in shows that the data set perfectly fits the MOLE distribution. The CDF line of MOLE aligns perfectly with the diagonal line. This means that the quantiles of data match the quantiles of the MOLE distribution.

Figure 3. PP plot of brake pad data set.

Figure 3. PP plot of brake pad data set.

We fitted the MOLE model as well as a few alternative models to the actual data set taken into account by (Mansoor et al., Citation2019). The comparison of the MOLE model’s goodness-of-fit with respect to MOW (Marshall- Olkin Weibull), LE (Logistic-Exponential), and MOE (Marshall-Olkin Exponential) on the basis of popular measures i.e. AIC, BIC, and Anderson-Darling (A*) is presented in .

Table 16. Goodness-of-fit evaluations for the lifespan data of the disk brake pads.

It can be found that the MOLE model has the lowest AIC (Akaike Information Criterion), BIC (Bayesian Information Criterion), and Anderson-Darling statistic values, which shows that the MOLE distribution is the best-fitted distribution on the data set. Hence, the tests significantly provide enough evidence that the data set is non-normal and distribution is well fitted, therefore it can be used for illustration purposes of the proposed plan.

For the illustration of the given plan, assuming the shape parameter as α3 and θ15 that are estimated from failure data of past 10 observations using R-studio software, the termination ratio of the test is presumed as δq0=0.5 km with specified percentile is tqo = 56 km which leads to a termination time t0=28 km (i.e., to=tqoδqo). Also, suppose the producer’s risk  γp=0.05, customer’s risk γc=0.25  and the percentile ratio tq/tqo=2, from the selected plan parameters are n=23, c1=0, c2=1 and i=3. The plan is carried out as follows:

From the present lot, 23 brake pads are chosen randomly and put on a life test for 28 km. The failure times of every brake pad are noted. Assume that the failure times of 23 brake pads are as follows:

38.8, 81.7, 22.7, 40.0, 50.2, 62.4, 51.6, 54.2, 36.7, 56.7, 61.5, 28, 46.9, 52.1, 33.8, 45.5, 22.6, 50.7, 48.8, 31.7, 59.8, 81.3 and 73.1.

The number of brake pad failures is denoted by d . From the brake pad failure data, it can be seen that 20 failures are recorded before 28 km, which is greater than d>c2=1, so the current lot of brake pads will be rejected.

Moreover, the classical SS and RGS plans are compared with the MDSRGS plan on the basis of the considered dataset using the same design parameters. indicates the ASNs of the suggested plan are smaller as compared to SSP and RGSP which gives enough evidence to conclude that the proposed plan is an efficient plan for time-truncated product inspection.

Table 17. ASNs of proposed versus SS and RGS plans with α=3, θ=15 and q=0.7.

6.2. Example 2: breakdown times of drug data

Suppose a pharmacist wants to adopt MDSRGS plan to reject or accept a submitted lot of drugs. He wants to develop the true unknown 50th (q=0.5) percentile lifetime for time (in months) to expire the drug. Furthermore, the suggested plan implementation is explained where the lifetime of the drug follows the MOLE distribution with unknown shape parameters which is controlled with the history of the production process. The breakdown times of drugs for various (mg) levels was also examined by (Tsong, Chen, & Chen, Citation2003). For our depiction purpose, we only consider the drug at 10 (mg) and estimated the shape parameters. The non-normality of the expiration time of the drug is confirmed through the Shapiro-Wilk test (w=0.8325 and p-value =0.035). Furthermore, shows that the data set better fits the MOLE distribution. The CDF line of MOLE aligns with the diagonal line. This means that the quantiles of data match the quantiles of the MOLE distribution.

Figure 4. PP plot of breakdown time of drug data set.

Figure 4. PP plot of breakdown time of drug data set.

The goodness of fit of data is checked by using the Anderson-Darling (A*=1.5498; p-value = 0.4204) which provided enough evidence that data is best fitted on MOLE distribution. Hence, the maximum likelihood estimates of the shape parameters of the previous 10 breakdown data are found to be α=0.6 and θ=5.5 under the proposed distribution.

Let the specified percentile time to breakdown the drug is tqo=100 months, the termination ratio δq0=1.0 months, to  is experiment ending time that is 100 months, the producer’s risk is  γp=0.05,  the consumer’s risk is  γc=0.25  and the percentile ratio is tqtqo=6 with  q=0.5. shows the MDSRGS’ plan optimal parameters as n=7, c1=0 and c2=2 with i=2. The implementation follows the steps below:

The first random sample of n=7 is drawn from the lot and put on the test for 100 months. Accept the product if the experiment shows no failure. The dataset reproduced is as follows:

99, 100, 101, 102, 100 101, 98

From the data, it is noted that two drugs broke down before 100 months and it is higher than c1. Thus, until the present lot is accepted, the sample is carried out again. This type of plan proves to be useful in post-production stability checking of pharmaceutical items (drugs, syringes, etc.) to make decisions about a lot of products by selecting a smaller sample size.

For comparison of the MDSRGS plan with SS and RGS plans at α=0.6, θ=5.5, δq0=1.0, γp=0.05, the consumer’s risk is   γc=0.25,  percentile ratio tq/tqo=6,  and q=0.5, the is constructed for the best combination of plan parameters.

Table 18. ASNs of proposed versus SS and RGS plans with α=0.6, θ=5.5 and q=0.5.

shows that SSP requires a large sample size (i.e. n=16) than RGS and MDSRGS plans while proposed MDSRGS plan is relatively more cost efficient amongst them by requiring a small sample i.e. n=7 under respective plan parameters to inspect the breakdown lifetime of drugs. Hence, the proposed plan is preferable.

6.3. Example-3: simulated data

Simulation is an imitation of a process or situation; an experimenter wishes to study. It can be used to illustrate the performance of any process. In this research simulated data is applied to assess the performance of the MDSRGS plan assuring the 50th percentile lifetime of the product in MOLE distribution. For implementation purposes, we create a data set that follows MOLE distribution by following assumed conditions. The shape parameters of the given distribution are supposed to be α=0.6  and θ=3. The specified percentile life is tqo=1  that means 100 s and the experiment time is to=100 s. Thus, the test termination ratio will be considered as δq0=1.0. The consumer’s, as well as the producer’s risks, are considered as  γp=0.05  and  γc=0.05  with a percentile ratio tq/tqo=4. The best MDSRGS plan parameters for the aforementioned values are shown in as n=17, c1=1, c2=5 and i=1. The implementation of the suggested plan is organized as follows:

Randomly choose 17 sample products from the current batch, and evaluate their longevity for 100 s. Assume that the sample items from the present lot’s failure times are as follows: 2.59, 0.58, 0.51, 0.64, 4.97, 11.54, 0.68, 0.15, 0.13, 0.07, 1.14, 5.03, 9.14, 2.80, 1.20, 1.16, 3.24

We can see from these statistics that seven sample items failed the test before the experiment was supposed to start. The present lot is therefore rejected. Hence, the sampling procedure is repeated for the lot until a choice is reached.

Comparison of suggested plan using simulated dataset is also considered to check the efficiency of the plan against SS and RGS plans under same design parameters. indicated that the ASN of the MDSRGS plan is lower than SS and RGS plans, which indicates that classical plans will require more samples to inspect a product than the proposed plan.

Table 19. ASNs of proposed versus SS and RGS plans with α=0.6, θ=3 and q=0.5.

7. Conclusion

7.1. Results

In this research, the attribute multiple repetitive group sampling plans for the Marshal-Olkin logistic exponential distribution is presented. The product’s percentile life (i.e., the 30th, 50th, and 70th) is regarded as one of its quality characteristics. The MDSRGS plan’s parameters and ASN have been chosen in such a way that, for a range of chosen parameter’s values, both risks (i.e., producer's and consumer's risks) are minimized with a minimal ASN. The effectiveness of the suggested plan was also examined in terms of the OC function and plan parameters.

The Major research findings are as follows:

  • As the termination ratios increase from δq0=0.5 to δq0=1.0 the average sample number decreases.

  • When the products’ percentile lifetime is 30th (q=0.3); the ASN is very large, at 50th (median lifetime q=0.5), the ASN becomes stable while at 70th (q=0.7), the ASN value becomes small. So, it can be concluded that when the distribution is skewed, the median and 70th percentile are appropriate measures of central tendency.

  • It can be seen that the high acceptance probability can be achieved at a small producer’s risk. Moreover, as the percentile ratio rises, the acceptance probability Pa(p1) approaches to unity, which suggests that the producer’s risk could be dropped if the product’s quality level is upraised and consumer risk is increased when the percentile ratio rises.

  • From the results, it can be seen that there is an inverse relation between percentile ratio and ASN.

7.2. Discussion

The suggested plan implementation is described. In terms of ASN, the effectiveness of the suggested plan under the MOLE distribution is contrasted with that of traditional schemes. From the findings, we could conclude that the suggested plan performs better as compared to usual single and repetitive sampling plans in terms of cost as well as time for product inspection. Therefore, one of the potential applications of the proposed plan is that it could be adopted by product inspectors, pharmacists, and hydrologists to determine the quality of data specifically when the quality of a given product follows MOLE distribution at the lowest cost as it minimizes the size of the sample as compared to other plans. In the literature, the same MDSRGS plan was used for non-normal distributions (Balamurali et al., Citation2017). It can be concluded that MDSRGS worked efficiently in the proposed study as well as in previous research. In the case of a variable sampling plan, the suggested plan may be expanded by utilizing process capacity index or loss function research in the future. Furthermore, neutrosophic statistics is the extension of classical statistics and is applied when the data is coming from a complex process or from an uncertain environment. The current study can be extended using neutrosophic statistics as future research (Aslam, Citation2019; Aslam, Bantan, & Khan, Citation2020).

Although the proposed plan is a valuable tool when used appropriately to manage quality control and mitigate risks, but it’s essential to select the right plan for your specific circumstances and to use them as part of a broader quality management strategy. Also the presence of sampling risks can be one of the important restrictions of the suggested plan.

Nomenclature
c1=

Acceptance number for first sample

c2=

Combined acceptance number for first and second samples

n=

Sample size

i=

Number of successive preceding lots

p1=

Failure probability at a specific percentile ratio γc

p2=

Failure probability at specific percentile ratio 1

AQL=

Acceptance Quality Level

LQL=

Limiting Quality Level

LTPD=

Lot Tolerance Percent Defective

ASN(p1)=

Average Sample Number at a failure probability p1

ASN(p2)=

Average Sample Number at a failure probability p2

 γc=

Consumer’s risk

 γp=

Producer’s risk

tq/tqo=

Percentile ratio of true to specified percentile life

tq & tqo=

True and Specified percentile life

δqo=

Termination ratio

to=

Experiment time

α=

Distribution’s shape parameter

θ=

Distribution’s shape parameter

λ=

Distribution’s scale parameter

MOLE=

Marshall-Olkin logistic-exponential

MDSR=

Multiple dependent state repetitive

RGSP=

Repetitive group sampling plan

MDRGS/MDSRGS=

Multiple dependent state repetitive group sampling

DASP=

Double acceptance sampling plan

SSP=

Single sampling plan

GASP=

Group acceptance sampling plan

Data sharing information statement

The data that underpins the study’s conclusions are presented in the application portion of the publication.

Acknowledgement

The authors are deeply thankful to the editor in chief and anonymous referees for their invaluable constructive comments and suggestions, which helped clarify several ideas and improved the quality and presentation of this manuscript.

Disclosure statement

No potential conflict of interest was reported by the author(s).

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