Publication Cover
Canadian Metallurgical Quarterly
The Canadian Journal of Metallurgy and Materials Science
Volume 63, 2024 - Issue 2
201
Views
4
CrossRef citations to date
0
Altmetric
Materials Processing, Characterization and Properties

Influence of various tool shoulder design on hybrid surface composite of AA7075-T651/SiC/graphene through friction stir processing

& ORCID Icon
Pages 293-311 | Received 30 Aug 2022, Accepted 12 Mar 2023, Published online: 28 Mar 2023

References

  • Samal P, Vundavilli PR, Meher A, et al. Recent progress in aluminum metal matrix composites: A review on processing,: mechanical and wear properties. J Manuf Process. 2020;59:131–152.
  • Garg P, Jamwal A, Kumar D, et al. Advance research progresses in aluminium matrix composites: manufacturing & applications. J Mater Res Technol. 2019;8(5):4924–4939.
  • Miracle DB. Metal matrix composites–from science to technological significance. Compos Sci Technol. 2005;65(15–16):2526–2540.
  • Kandasamy S, Rathinasamy P, Nagarajan N, et al. Assessment of erosion rate on AA7075 based surface hybrid composites fabricated through friction stir processing by taguchi optimization approach. J Adhes Sci Technol. 2022;36(6):584–605.
  • Ahmadifard S, Shahin N, Vakili-Azghandi M, et al. Microstructure,: mechanical, and tribological properties of Al7075-T6/Ti3AlC2/Al2O3 surface hybrid nanocomposite produced by friction stir processing: A comparison of hybrid ratio. The Int J Adv Manuf Technol. 2022;118(7):2205–2220.
  • Kumar PS, Mashinini PM, Vignesh RV. Wear behavior of friction stir processed AA7075–aluminosilicate/MWCNT hybrid composite using Multi-objective Optimization. Silicon. 2022;16:1–9.
  • Sharma A, Sharma VM, Sahoo B, et al. Effect of multiple micro channel reinforcement filling strategy on Al6061-graphene nanocomposite fabricated through friction stir processing. J Manuf Process. 2019;37:53–70.
  • Reddy KV, Naik RB, Reddy GM, et al. Damping property of AA6061/SiCp surface composites developed through friction stir processing. J Mater Eng Perform. 2022;31(1):75–81.
  • Mouli DS, Rao RU. Optimization of friction stir process parameters for Micro-Hardness and wear characteristics of silicon carbide-reinforced Al-7075 surface composite. Trans Indian Inst Met. 2021;74(12):3135–3143.
  • Prabhakar GV, Dumpala L, Ravi Kumar N. Investigating mechanical properties,: corrosion resistance and machining characteristics of al5083-graphene composites produced by friction stir processing. Trans Indian Inst Met. 2020;73(12):2955–2964.
  • Coroş M, Pogăcean F, Măgeruşan L, et al. A brief overview on synthesis and applications of graphene and graphene-based nanomaterials. Front Mater Sci. 2019;13(1):23–32.
  • Zhang H, Zhang B, Gao Q, et al. A review on microstructures and properties of graphene-reinforced aluminum matrix composites fabricated by friction stir processing. J Manuf Process. 2021;68:126–135.
  • Mishra RS, Mahoney MW, McFadden SX, et al. High strain rate superplasticity in a friction stir processed 7075 Al alloy. Scr Mater. 1999;42(2):163–168.
  • Mugada KK, Adepu K. Influence of ridges shoulder with polygonal pins on material flow and friction stir weld characteristics of 6082 aluminum alloy. J Manuf Process. 2018;32:625–634.
  • Zhang YN, Cao X, Larose S, et al. Review of tools for friction stir welding and processing. Can Metall Q. 2012;51(3):250–261.
  • Patel V, Badheka V, Li W, et al. Hybrid friction stir processing with active cooling approach to enhance superplastic behavior of AA7075 aluminum alloy. Arch Civ Mech Eng. 2019;19(4):1368–1380.
  • Patel V, Li W, Liu X, et al. Tailoring grain refinement through thickness in magnesium alloy via stationary shoulder friction stir processing and copper backing plate. Mater Sci Eng A. 2020;784:139322.
  • Suganeswaran K, Parameshwaran R, Sathiskumar R, et al. Influence of Fly Ash and Emery based particulate reinforced AA7075 surface composite processed through friction stir processing. Proc Inst Mech Eng, Part E: J Process Mech Eng. 2022;236(4):1682–1692.
  • Mazaheri Y, Malmir R, Jalilvand MM, et al. Mechanical properties and tribological performance of A356/Cr3C2-NiCr surface composite developed by high-velocity oxy-fuel and post friction stir processing treatment. Surf Interfaces. 2022;28:101627.
  • AnandhaKumar CJ, Gopi S, Mohan DG, et al. Predicting the ultimate tensile strength and wear rate of aluminium hybrid surface composites fabricated via friction stir processing using computational methods. J Adhes Sci Technol. 2022;36(16):1707–1726.
  • Ahamad N, Mohammad A, Sadasivuni KK, et al. Wear,: optimization and surface analysis of Al-Al2O3-TiO2 hybrid metal matrix composites. Proc Inst Mech Eng, Part J: J Eng Tribol. 2021;235(1):93–102.
  • Scialpi A, De Filippis LA, Cavaliere P. Influence of shoulder geometry on microstructure and mechanical properties of friction stir welded 6082 aluminium alloy. Mater Des. 2007;28(4):1124–1129.
  • Leal RM, Leitao C, Loureiro A, et al. Material flow in heterogeneous friction stir welding of thin aluminium sheets: effect of shoulder geometry. Mater Sci Eng A. 2008;498(1-2):384–391.
  • Cederqvist L, Sorensen CD, Reynolds AP, et al. Improved process stability during friction stir welding of 5 cm thick copper canisters through shoulder geometry and parameter studies. Sci Technol Weld Joining. 2009;14(2):178–184.
  • Galvão I, Leal RM, Rodrigues DM, et al. Influence of tool shoulder geometry on properties of friction stir welds in thin copper sheets. J Mater Process Technol. 2013;213(2):129–135.
  • Trimble D, Mitrogiannopoulos H, O'Donnell GE, et al. Friction stir welding of AA2024-T3 plate–the influence of different pin types. Mech Sci. 2015;6(1):51–55.
  • Mugada KK, Adepu K. Role of tool shoulder end features on friction stir weld characteristics of 6082 aluminum alloy. J The Inst Eng (India): Ser C. 2019;100(2):343–350.
  • Mugada KK, Adepu K. Influence of tool shoulder end features on friction stir weld characteristics of Al-Mg-Si alloy. The Int J Adv Manuf Technol. 2018;99(5):1553–1566.
  • Palanivel R, Mathews PK, Murugan N, et al. Effect of tool rotational speed and pin profile on microstructure and tensile strength of dissimilar friction stir welded AA5083-H111 and AA6351-T6 aluminum alloys. Mater Des. 2012;40:7–16.
  • Sarvaiya J, Singh D. Experimental investigation of peak temperature and Microhardness in friction stir processing of AA6082-T6 using Taguchi GRA. Def Sci J. 2022;72(2):258–267.
  • Stringham BJ, Nelson TW, Sorensen CD. Non-dimensional modeling of the effects of weld parameters on peak temperature and cooling rate in friction stir welding. J Mater Process Technol. 2018;255:816–830.
  • Mishra RS, Ma ZY. Friction stir welding and processing. Mater Sci Eng: R: Rep. 2005;50(1-2):1–78.
  • Gangil N, Maheshwari S, Siddiquee AN. Influence of tool pin and shoulder geometries on microstructure of friction stir processed AA6063/SiC composites. Mech Ind. 2018;19(2):211.
  • Salih OS, Ou H, Sun W, et al. A review of friction stir welding of aluminium matrix composites. Mater Des. 2015;86:61–71.
  • Bharti S, Ghetiya ND, Patel KM. A review on manufacturing the surface composites by friction stir processing. Mater Manuf Processes. 2021;36(2):135–170.
  • Mahoney MW, Rhodes CG, Flintoff JG, et al. Properties of friction-stir-welded 7075 T651 aluminum. Metall Mater Trans A. 1998;29(7):1955–1964.
  • Narimani M, Lotfi B, Sadeghian Z. Investigating the microstructure and mechanical properties of Al-TiB2 composite fabricated by Friction Stir Processing (FSP). Mater Sci Eng A. 2016;673:436–442.
  • Kumar KS, Kailas SV. The role of friction stir welding tool on material flow and weld formation. Mater Sci Eng A. 2008;485(1–2):367–374.
  • Mugada KK, Adepu K. Role of scroll shoulder and pin designs on axial force,: material flow and mechanical properties of friction stir welded Al–Mg–Si alloy. Met Mater Int. 2021;27(8):2809–2820.
  • Sorensen CD. Tool Material Testing for FSW High-Temperature Alloys. Proc. 3rd Int. Sympo. Friction Stir Welding, TWI, Kobe, Japan; 2001.
  • Yang R, Zhang Z, Zhao Y, et al. Effect of multi-pass friction stir processing on microstructure and mechanical properties of Al3Ti/A356 composites. Mater Charact. 2015;106:62–69.
  • Rana H, Badheka V. Elucidation of the role of rotation speed and stirring direction on AA 7075-B4C surface composites formulated by friction stir processing. Proc Inst Mech Eng, Part L: J Mater: Des Appl. 2019;233(5):977–994.
  • Rana H, Badheka V, Kumar A, et al. Strategical parametric investigation on manufacturing of Al–Mg–Zn–Cu alloy surface composites using FSP. Mater Manuf Processes. 2018;33(5):534–545.
  • McNelley TR. Friction stir processing (FSP): refining microstructures and improving properties. Rev Metal. 2010;46:149–156.
  • Asadi P, Givi MK, Abrinia K, et al. Effects of SiC particle size and process parameters on the microstructure and hardness of AZ91/SiC composite layer fabricated by FSP. J Mater Eng Perform. 2011;20(9):1554–1562.
  • Liu Q, Ke L, Liu F, et al. Microstructure and mechanical property of multi-walled carbon nanotubes reinforced aluminum matrix composites fabricated by friction stir processing. Mater Des. 2013;45:343–348.
  • Sharma DK, Patel V, Badheka V, et al. Fabrication of hybrid surface composites AA6061/(B4C+ MoS2) via friction stir processing. J Tribol. 2019;141(5):52201–52210.
  • Sabbaghian M, Shamanian M, Akramifard HR, et al. Effect of friction stir processing on the microstructure and mechanical properties of Cu–TiC composite. Ceram Int. 2014;40(8):12969–12976.
  • Janbozorgi M, Shamanian M, Sadeghian M, et al. Improving tribological behavior of friction stir processed A413/SiCp surface composite using MoS2 lubricant particles. Trans Nonferrous Met Soc China. 2017;27(2):298–304.
  • Yuvaraj N, Aravindan S. Wear characteristics of Al5083 surface hybrid nano-composites by friction stir processing. Trans Indian Inst Met. 2017;70(4):1111–1129.
  • Nazari M, Eskandari H, Khodabakhshi F. Production and characterization of an advanced AA6061-Graphene-TiB2 hybrid surface nanocomposite by multi-pass friction stir processing. Surf Coat Technol. 2019;377:124914.
  • Rejil CM, Dinaharan I, Vijay SJ, et al. Microstructure and sliding wear behavior of AA6360/(TiC+ B4C) hybrid surface composite layer synthesized by friction stir processing on aluminum substrate. Mater Sci Eng A. 2012;552:336–344.
  • Zahmatkesh B, Enayati MH, Karimzadeh F. Tribological and microstructural evaluation of friction stir processed Al2024 alloy. Mater Des. 2010;31(10):4891–4896.
  • Majumdar JD, Chandra BR, Manna I. Friction and wear behavior of laser composite surfaced aluminium with silicon carbide. Wear. 2007;262(5–6):641–648.
  • Uyyuru RK, Surappa MK, Brusethaug S. Tribological behavior of Al–Si–SiCp composites/automobile brake pad system under dry sliding conditions. Tribol Int. 2007;40(2):365–373.
  • Amra M, Ranjbar K, Hosseini SA. Microstructure and wear performance of Al5083/CeO2/SiC mono and hybrid surface composites fabricated by friction stir processing. Trans Nonferrous Met Soc China. 2018;28(5):866–878.
  • Bharti S, Ghetiya ND, Patel KM. Micro-hardness and wear behavior of AA2014/Al2O3 surface composite produced by friction stir processing. SN Appl Sci. 2020;2(11):1–6.
  • Palanivel R, Dinaharan I, Laubscher RF, et al. Influence of boron nitride nanoparticles on microstructure and wear behavior of AA6082/TiB2 hybrid aluminum composites synthesized by friction stir processing. Mater Des. 2016;106:195–204.
  • Lloyd DJ. Particle reinforced aluminium and magnesium matrix composites. Int Mater Rev. 1994;39(1):1–23.
  • Alidokht SA, Abdollah-Zadeh A, Soleymani S, et al. Microstructure and tribological performance of an aluminium alloy based hybrid composite produced by friction stir processing. Mater Des. 2011;32(5):2727–2733.
  • Fuse K, Badheka V, Patel V, et al. Dual sided composite formation in Al 6061/B4C using novel bobbin tool friction stir processing. J Mater Res Technol. 2021;13:1709–1721.
  • Moustafa EB, Melaibari A, Basha M. Wear and microhardness behaviors of AA7075/SiC-BN hybrid nanocomposite surfaces fabricated by friction stir processing. Ceram Int. 2020;46(10):16938–16943.
  • Suganeswaran K, Parameshwaran R, Mohanraj T, et al. Influence of secondary phase particles Al2O3/SiC on the microstructure and tribological characteristics of AA7075-based surface hybrid composites tailored using friction stir processing. Proc Inst Mech Eng, Part C: J Mech Eng Sci. 2021;235(1):161–178.
  • Wan DT, Hu CF, Bao YW, et al. Effect of SiC particles on the friction and wear behavior of Ti3Si (Al) C2-based composites. Wear. 2007;262(7-8):826–832.
  • Dolatkhah A, Golbabaei P, Givi MB, et al. Investigating effects of process parameters on microstructural and mechanical properties of Al5052/SiC metal matrix composite fabricated via friction stir processing. Mater Des. 2012;37:458–464.
  • Kalita SJ. Microstructure and corrosion properties of diode laser melted friction stir weld of aluminum alloy 2024 T351. Appl Surf Sci. 2011;257(9):3985–3997.
  • Jalilvand MM, Mazaheri Y, Heidarpour A, et al. Development of A356/Al2O3+ SiO2 surface hybrid nanocomposite by friction stir processing. Surf Coat Technol. 2019;360:121–132.
  • Liu F, Li A, Shen Z, et al. Microstructure and corrosion behavior of Al-Ti-TiC-CNTs/AZ31 magnesium matrix composites prepared using laser cladding and high speed friction stir processing. Opt Laser Technol. 2022;152:108078.
  • Mousavi ZS, Karimi S, Heidarpour A, et al. Microstructural variation and corrosion behavior of 60/40 brass/Ti2SC surface composite through friction stir processing. J Mater Eng Perform. 2022;31(5):3445–3456.
  • Ratna Sunil B, Sampath Kumar TS, Chakkingal U, et al. Nano-hydroxyapatite reinforced AZ31 magnesium alloy by friction stir processing: a solid state processing for biodegradable metal matrix composites. J Mater Sci: Mater Med. 2014;25(4):975–988.
  • Jamwal A, Mittal P, Agrawal R, et al. Towards sustainable copper matrix composites: manufacturing routes with structural,: mechanical, electrical and corrosion behaviour. J Compos Mater. 2020;54(19):2635–2649.
  • Qian S, Zhang T, Chen Y, et al. Effect of ultrasonic impact treatment on microstructure and corrosion behavior of friction stir welding joints of 2219 aluminum alloy. J Mater Res Technol. 2022;18:1631–1642.
  • Patel M, Murugesan J. Fretting wear and corrosion behaviour of an Al–ZrO2/Ni hybrid composite developed by friction stir processing. Trans Indian Inst Met. 2022;75(6):1–10.
  • Bikkina V, Talasila SR, Adepu K. Improvement of mechanical and corrosion properties of Al/SiC functionally graded material using a novel hybrid tool in friction stir processing. Silicon. 2022;14(11):6123–6139.
  • Barati M, Abbasi M, Abedini M. The effects of friction stir processing and friction stir vibration processing on mechanical,: wear and corrosion characteristics of Al6061/SiO2 surface composite. J Manuf Process. 2019;45:491–497.
  • Maji P, Nath RK, Paul P, et al. Effect of processing speed on wear and corrosion behavior of novel MoS2 and CeO2 reinforced hybrid aluminum matrix composites fabricated by friction stir processing. J Manuf Process. 2021;69:1–11.
  • Kandasamy S, Rathinasamy P, Nagarajan N, et al. Corrosion behavioral studies on AA7075 surface hybrid composites tailored through friction stir processing. Anti-Corrosion Methods Mater. 2020;67(4):345–355.
  • Zhang M, Paidar M, Ojo OO, et al. Impact of multiple FSP passes on structure: mechanical, tribological and corrosion behaviors of AA6061/316 stainless-steel reinforced Al matrix composites. Surf Coat Technol. 2022;447:128801.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.