Publication Cover
Drying Technology
An International Journal
Volume 42, 2024 - Issue 4
130
Views
0
CrossRef citations to date
0
Altmetric
Research Articles

Puff drying in the production of gluten-free meatball snacks: Impacts of formulation and pre-drying methods

ORCID Icon & ORCID Icon
Pages 696-711 | Received 03 Sep 2023, Accepted 27 Nov 2023, Published online: 05 Feb 2024

References

  • Kumar, P.; Verma, A. K.; Kumar, D.; Umaraw, P.; Mehta, N.; Malav, O. P. Chapter 11 – Meat Snacks: A Novel Technological Perspective. In Innovations in Traditional Foods, Galanakis, C. M., Ed.; Woodhead Publishing: Sawston, UK. 2019. DOI:10.1016/B978-0-12-814887-7.00011-3.
  • Altay, Ö.; Selçuk, E.; Akçay Salık, R.; Köprüalan Aydın, Ö.; Kaymak Ertekin, F. Effects of Pre-Drying Methods on Physicochemical, Textural and Color Quality Attributes of Explosive Puffed Dried Mandarin Snacks. Dry. Technol. 2023, 41, 1893–1906. DOI:10.1080/07373937.2023.2203206.
  • Kondjoyan, A.; Chevolleau, S.; Grève, E.; Gatellier, P.; Santé-Lhoutellier, V.; Bruel, S.; Touzet, C.; Portanguen, S.; Debrauwer, L. Modelling the Formation of Heterocyclic Amines in Slices of Longissimus Thoracis and Semimembranosus Beef Muscles Subjected to Jets of Hot Air. Food Chem. 2010, 123, 659–668. DOI:10.1016/j.foodchem.2010.05.028.
  • Kozempel, M. F.; Sullivan, J. F.; Craig, J. C.; Konstance, R. P. Explosion Puffing of Fruits and Vegetables. J. Food Sci. 1989, 54, 772–773. DOI:10.1111/j.1365-2621.1989.tb04708.x.
  • Tabtiang, S.; Prachayawarakon, S.; Soponronnarit, S. Effects of Osmotic Treatment and Superheated Steam Puffing Temperature on Drying Characteristics and Texture Properties of Banana Slices. Dry. Technol. 2012, 30, 20–28. DOI:10.1080/07373937.2011.613554.
  • Yuan, Y.; Zhao, Z.; Wang, L.; Xu, Y.; Chen, H.; Kong, L.; Wang, D. Process Optimization of CO2 High-Pressure and Low-Temperature Explosion Puffing Drying for Apple Chips Using Response Surface Methodology. Dry. Technol. 2022, 40, 100–115. DOI:10.1080/07373937.2020.1771361.
  • Köprüalan, Ö.; Elmas, F.; Bodruk, A.; Arıkaya, Ş.; Koç, M.; Koca, N.; Kaymak-Ertekin, F. Impact of Pre-Drying on the Textural, Chemical, Color, and Sensory Properties of Explosive Puffing Dried White Cheese Snacks. LWT 2022, 154, 112665. DOI:10.1016/j.lwt.2021.112665.
  • Bodruk, A.; Köprüalan, Ö.; Kaymak-Ertekin, F. Atıştırmalık Et Üretiminde Kurutma Yöntemleri ve Öneriler. Turkish JAF Sci. Tech. 2019, 7, 523. DOI:10.24925/turjaf.v7i3.523-530.2373.
  • Köprüalan, Ö.; Altay, Ö.; Bodruk, A.; Kaymak-Ertekin, F. Effect of Hybrid Drying Method on Physical, Textural and Antioxidant Properties of Pumpkin Chips. Food Measure 2021, 15, 2995–3004. DOI:10.1007/s11694-021-00866-1.
  • Elmas, F.; Bodruk, A.; Köprüalan, Ö.; Arıkaya, Ş.; Koca, N.; Serdaroğlu, F. M.; Kaymak-Ertekin, F.; Koç, M. The Effect of Pre-Drying Methods on Physicochemical, Textural and Sensory Characteristics on Puff Dried Turkey Breast Meat. LWT 2021, 145, 111350. DOI:10.1016/j.lwt.2021.111350.
  • Bodruk, A.; Elmas, F.; Köprüalan Aydın, Ö.; Arikaya, Ş.; Serdaroğlu, F. M.; Koç, M.; Koca, N.; Kaymak-Ertekin, F. Effect of Pre-Drying Methods on the Quality Aspects of Explosive Puffed Dried Beef Snack. J. Food Process Eng. 2023, 46, e14347. DOI:10.1111/jfpe.14347.
  • Chen, Q.; Li, Z.; Bi, J.; Zhou, L.; Yi, J.; Wu, X. Effect of Hybrid Drying Methods on Physicochemical, Nutritional and Antioxidant Properties of Dried Black Mulberry. LWT 2017, 80, 178–184. DOI:10.1016/j.lwt.2017.02.017.
  • Yi, J.; Zhou, L.; Bi, J.; Chen, Q.; Liu, X.; Wu, X. Influence of Pre-Drying Treatments on Physicochemical and Organoleptic Properties of Explosion Puff Dried Jackfruit Chips. J. Food Sci. Technol. 2016, 53, 1120–1129. DOI:10.1007/s13197-015-2127-2.
  • Pawlak, T.; Gawałek, J.; Ryniecki, A.; Stangierski, J.; Siatkowski, I.; Peplińska, B.; Pospiech, E. Microwave Vacuum Drying and Puffing of the Meat Tissue - Process Analysis. Dry. Technol. 2019, 37, 156–163. DOI:10.1080/07373937.2018.1444635.
  • Song, J.; Gonzalles, G.; Liu, J.; Dai, Z.; Li, D.; Liu, C.; Zhang, M. Optimization of Explosion Puffing Drying for High-Value Yellow-Fleshed Peach Crisps Using Response Surface Methodology. Dry. Technol. 2019, 37, 929–940. DOI:10.1080/07373937.2018.1474220.
  • Lyu, J.; Yi, J.; Bi, J.; Chen, Q.; Zhou, L.; Liu, X. Effect of Sucrose Concentration of Osmotic Dehydration Pretreatment on Drying Characteristics and Texture of Peach Chips Dried by Infrared Drying Coupled with Explosion Puffing Drying. Dry. Technol. 2017, 35, 1887–1896. DOI:10.1080/07373937.2017.1286670.
  • Xu, Y.; Lang, X.; Xiao, Y.; Li, D.; Liu, C.; Song, J.; Zhang, Z.; Liu, C.; Jiang, N.; Zhang, M.; et al. Study on Drying Efficiency, Uniformity, and Physicochemical Characteristics of Carrot by Tunnel Microwave Drying Combined with Explosion Puffing Drying. Dry. Technol. 2022, 40, 416–429. DOI:10.1080/07373937.2020.1803351.
  • Yi, J. Y.; Lyu, J.; Bi, J. F.; Zhou, L. Y.; Zhou, M. Hot Air Drying and Freeze Drying Pre-Treatments Coupled to Explosion Puffing Drying in Terms of Quality Attributes of Mango, Pitaya, and Papaya Fruit Chips. J. Food Process Preserv. 2017, 41, e13300. DOI:10.1111/jfpp.13300.
  • Grasso, S.; Asioli, D.; Smith, R. Consumer Co-Creation of Hybrid Meat Products: A Cross-Country European Survey. Food Qual. Prefer 2022, 100, 104586. DOI:10.1016/j.foodqual.2022.104586.
  • Hygreeva, D.; Pandey, M. C.; Radhakrishna, K. Potential Applications of Plant Based Derivatives as Fat Replacers, Antioxidants and Antimicrobials in Fresh and Processed Meat Products. Meat Sci. 2014, 98, 47–57. DOI:10.1016/j.meatsci.2014.04.006.
  • Jeong, H. J.; Lee, H. C.; Chin, K. B. Effect of Red Beet on Quality and Color Stability of Low-Fat Sausages during Refrigerated Storage. Korean J. Food Sci. Anim. Resour. 2010, 30, 1014–1023. DOI:10.5851/kosfa.2010.30.6.1014.
  • Turp, G. Y.; Kazan, H.; Ünübol, H. The Usage of Red Beet Powder as Natural Colorant and Antioxidant in Sausage Production. Celal Bayar Uni J. Sci. 2016, 12, 303–311.
  • Afoakwah, N. A.; Dong, Y.; Zhao, Y.; Xiong, Z.; Owusu, J.; Wang, Y.; Zhang, J. Characterization of Jerusalem Artichoke (Helianthus tuberosus L.) Powder and Its Application in Emulsion-Type Sausage. LWT - Food Sci. Technol. 2015, 64, 74–81. DOI:10.1016/j.lwt.2015.05.030.
  • Seiler, G. J.; Brothers, M. E. Oil Concentration and Fatty Acid Composition of Achenes of Helianthus Species (Asteraceae) from Canada. Econ Bot 1999, 53, 273–280. DOI:10.1007/BF02866637.
  • Pulkrabová, J.; Tomaniová, M.; Godulová, V.; Cejpek, K.; Hajšlová, J. Chemical Reactıons in Foods VII(I). Prague, Czech Republic, 2012.
  • Serdaroğlu, M.; Kavuşan, H. S.; Pek, G.; Oztürk, B. Evaluation of the Quality of Beef Patties Formulated with Dried Pumpkin Pulp and Seed. Korean J. Food Sci. Anim. Resour. 2018, 38, 3–13. DOI:10.5851/kosfa.2018.38.1.001.
  • Murkovic, M.; Mülleder, U.; Neunteufl, H. Carotenoid Content in Different Varieties of Pumpkins. J. Food Compos. Anal. 2002, 15, 633–638. DOI:10.1006/jfca.2002.1052.
  • Seo, J. S.; Burri, B. J.; Quan, Z.; Neidlinger, T. R. Extraction and Chromatography of Carotenoids from Pumpkin. J. Chromatogr. A 2005, 1073, 371–375. DOI:10.1016/J.CHROMA.2004.10.044.
  • Ptitchkina, N. M.; Novokreschonova, L. V.; Piskunova, G. V.; Morris, E. R. Large Enhancements in Loaf Volume and Organoleptic Acceptability of Wheat Bread by Small Additions of Pumpkin Powder: Possible Role of Acetylated Pectin in Stabilising Gas-Cell Structure. Food Hydrocoll. 1998, 12, 333–337. DOI:10.1016/S0268-005X(98)00024-1.
  • AOAC. Association of Official Analytical Chemists-Official Methods of Analysis. 18th Ed; Association of Official Analytical Chemists; Gaithersburgs; MD; 2006.
  • Arimi, J. M.; Duggan, E.; O’Riordan, E. D.; O’Sullivan, M.; Lyng, J. G. Microwave Expansion of Imitation Cheese Containing Resistant Starch. J. Food Eng. 2008, 88, 254–262. DOI:10.1016/j.jfoodeng.2008.02.021.
  • Kuo, C. H.; Shieh, C. J.; Huang, S. M.; David Wang, H. M.; Huang, C. Y. The Effect of Extrusion Puffing on the Physicochemical Properties of Brown Rice Used for Saccharification and Chinese Rice Wine Fermentation. Food Hydrocoll. 2019, 94, 363–370. DOI:10.1016/j.foodhyd.2019.03.040.
  • Chudy, S.; Makowska, A.; Piątek, M.; Krzywdzińska-Bartkowiak, M. Application of Microwave Vacuum Drying for Snack Production: Characteristics of Pure Cheese Puffs. Int. J. Dairy Tech. 2019, 72, 82–88. DOI:10.1111/1471-0307.12562.
  • Hughes, E.; Cofrades, S.; Troy, D. J. Effects of Fat Level, Oat Fibre and Carrageenan on Frankfurters Formulated with 5? 12 and 30% Fat. Meat Sci. 1997, 45, 273–281. DOI:10.1016/S0309-1740(96)00109-X.
  • Rodriguez Furlán, L. T.; Padilla, A. P.; Campderrós, M. E. Development of Reduced Fat Minced Meats Using Inulin and Bovine Plasma Proteins as Fat Replacers. Meat Sci. 2014, 96, 762–768. DOI:10.1016/J.MEATSCI.2013.09.015.
  • Yi, J.; Zhou, L.; Bi, J.; Chen, Q.; Liu, X.; Wu, X. Impacts of Pre-Drying Methods on Physicochemical Characteristics, Color, Texture, Volume Ratio, Microstructure and Rehydration of Explosion Puffing Dried Pear Chips. J. Food Process. Preserv. 2016, 40, 863–873. DOI:10.1111/jfpp.12664.
  • Askari, G. R.; Emam-Djomeh, Z.; Mousavi, S. M. A. Effect of Drying Method on Microstructural Changes of Apple Slices. In Drying 2004- Proceedings of 14th International Drying Symposium; Sao Paulo, Brazil, 22–25 August 2004; pp. 1435–1441.
  • Flynn, A. W.; Bramblett, V. D. Effects of Frozen Storage, Cooking Method and Muscle Quality on Attributes of Pork Loins. J. Food Sci. 1975, 40, 631–633. DOI:10.1111/j.1365-2621.1975.tb12544.x.
  • Escarpa, A.; González, M. C. Approach to the Content of Total Extractable Phenolic Compounds from Different Food Samples by Comparison of Chromatographic and Spectrophotometric Methods. Anal. Chim. Acta 2001, 427, 119–127. DOI:10.1016/S0003-2670(00)01188-0.
  • ISO. 6579-1. Microbiology of the food chain—Horizontal method for the detection, enumeration and serotyping of Salmonella—Part 1: Detection of Salmonella spp, 2017. https://www.iso.org/standard/56712.html. (accessed Oct 21, 2023).
  • ISO. 16649-1. Microbiology of the food chain—Horizontal method for the enumeration of beta-glucuronidase-positive Escherichia coli—Part 1: Colony-count technique at 44 degrees C using membranes and 5-bromo-4-chloro-3-indolyl beta-D-glucuronide, 2018. https://www.iso.org/standard/64951.html. (accessed Oct 21, 2023).
  • ISO. 16654. Microbiology of food and animal feeding stuffs—Horizontal method for the detection of Escherichia coli O157, 2001. https://www.iso.org/standard/29821.html. (accessed Oct 21, 2023).
  • ISO. 11290-1. Microbiology of the food chain—Horizontal method for the detection and enumeration of Listeria monocytogenes and of Listeria spp.—Part 1: Detection method, 2017. https://www.iso.org/standard/60313.html. (accessed Oct 21, 2023).
  • Altuğ, T.; Elmacı, Y. Gıdalarda Duyusal Değerlendirme; Meta Basım Matbaacılık, 2005.
  • Gök, V.; Obuz, E.; Akkaya, L. Effects of Packaging Method and Storage Time on the Chemical, Microbiological, and Sensory Properties of Turkish Pastirma – A Dry Cured Beef Product. Meat Sci. 2008, 80, 335–344. DOI:10.1016/J.MEATSCI.2007.12.017.
  • Annor-Frempong, I. E.; Annan-Prah, A.; Wiredu, R. Cassava as a Non-Conventional Filler in Comminuted Meat Products. Meat Sci. 1996, 44, 193–202. DOI:10.1016/S0309-1740(96)00043-5.
  • Brown, L. M.; Zayas, J. F. Corn Germ Protein Flour as an Extender in Broiled Beef Patties. J. Food Sci. 1990, 55, 888–892. DOI:10.1111/j.1365-2621.1990.tb01558.x.
  • Modi, V. K.; Mahendrakar, N. S.; Narasimha Rao, D.; Sachindra, N. M. Quality of Buffalo Meat Burger Containing Legume Flours as Binders. Meat Sci. 2004, 66, 143–149. DOI:10.1016/S0309-1740(03)00078-0.
  • Olmedilla-Alonso, B.; Jiménez-Colmenero, F.; Sánchez-Muniz, F. J. Development and Assessment of Healthy Properties of Meat and Meat Products Designed as Functional Foods. Meat Sci. 2013, 95, 919–930. DOI:10.1016/J.MEATSCI.2013.03.030.
  • Verma, A. ; Banerjee, R. Dietary Fibre as Functional Ingredient in Meat Products: A Novel Approach for Healthy Living – A Review. J. Food Sci. Technol. 2010, 47, 247–257. DOI:10.1007/s13197-010-0039-8.
  • Mishra, G.; Joshi, D. C.; Kumar Panda, B. Popping and Puffing of Cereal Grains: A Review. J. Grain Process. Storage 2014, 1, 34–46.
  • Romano, A.; Gallo, V.; Ferranti, P.; Masi, P. Lentil Flour: Nutritional and Technological Properties, in Vitro Digestibility and Perspectives for Use in the Food Industry. Curr. Opin. Food Sci. 2021, 40, 157–167. DOI:10.1016/j.cofs.2021.04.003.
  • Karathanos, V.; Anglea, S.; Karel, M. Collapse of Structure d Drying of Celery. Dry. Technol. 1993, 11, 1005–1023. DOI:10.1080/07373939308916880.
  • Payne, F. A.; Taraba, J. L.; Saputra, D. A Review of Puffing Processes for Expansion of Biological Products. J. Food Eng. 1989, 10, 183–197. DOI:10.1016/0260-8774(89)90025-3.
  • Yan, W. q.; Zhang, M.; Huang, L. L.; Tang, J.; Mujumdar, A. S.; Sun, J. C. Study of the Optimisation of Puffing Characteristics of Potato Cubes by Spouted Bed Drying Enhanced with Microwave. J. Sci. Food Agric. 2010, 90, 1300–1307. DOI:10.1002/JSFA.3940.
  • Figiel, A. Drying Kinetics and Quality of Vacuum-Microwave Dehydrated Garlic Cloves and Slices. J. Food Eng 2009, 94, 98–104. DOI:10.1016/j.jfoodeng.2009.03.007.
  • Han, M.; Bertram, H. C. Designing Healthier Comminuted Meat Products: Effect of Dietary Fibers on Water Distribution and Texture of a Fat-Reduced Meat Model System. Meat Sci. 2017, 133, 159–165. DOI:10.1016/J.MEATSCI.2017.07.001.
  • Ferjančič, B.; Kugler, S.; Korošec, M.; Polak, T.; Bertoncelj, J. Development of Low-Fat Chicken Bologna Sausages Enriched with Inulin, Oat Fibre or Psyllium. Int. J. Food Sci. Tech. 2021, 56, 1818–1828. DOI:10.1111/ijfs.14808.
  • Ursachi, C.; Ștefan; Perța-Crișan, S.; Munteanu, F. D. Strategies to Improve Meat Products’ Quality. Foods 2020, 9, 1883. DOI:10.3390/foods9121883.
  • World Health Organization. Healthy diet https://apps.who.int/iris/bitstream/handle/10665/325828/EMROPUB_2019_en_23536.pdf. (accessed Apr 14, 2023).
  • Thiagarajan, V. Convection Drying and Textural Characteristics of Beef Jerky, University of Saskatchewan, 2008.
  • Rutkowski, A.; Gwiazda, S. Functional Properties of Plant Proteins in Meat Systems. Nahrung 1986, 30, 375–381. DOI:10.1002/food.19860300345.
  • Serdaroğlu, M.; Yıldız-Turp, G.; Abrodímov, K. Quality of Low-Fat Meatballs Containing Legume Flours as Extenders. Meat Sci. 2005, 70, 99–105. DOI:10.1016/J.MEATSCI.2004.12.015.
  • Baugreet, S.; Kerry, J. P.; Botineştean, C.; Allen, P.; Hamill, R. M. Development of Novel Fortified Beef Patties with Added Functional Protein Ingredients for the Elderly. Meat Sci. 2016, 122, 40–47. DOI:10.1016/J.MEATSCI.2016.07.004.
  • Baugreet, S.; Kerry, J. P.; Allen, P.; Gallagher, E.; Hamill, R. M. Physicochemical Characteristics of Protein-Enriched Restructured Beef Steaks with Phosphates, Transglutaminase, and Elasticised Package Forming. J. Food Qual. 2018, 2018, 1–11. DOI:10.1155/2018/4737602.
  • Panghal, A.; Virkar, K.; Kumar, V.; Dhull, S. B.; Gat, Y.; Chhikara, N. Development of Probiotic Beetroot Drink. Curr. Res. Nutr. Food Sci. 2017, 5, 257–262. DOI:10.12944/CRNFSJ.5.3.10.
  • Chhikara, N.; Kushwaha, K.; Sharma, P.; Gat, Y.; Panghal, A. Bioactive Compounds of Beetroot and Utilization in Food Processing Industry: A Critical Review. Food Chem. 2019, 272, 192–200. DOI:10.1016/J.FOODCHEM.2018.08.022.
  • Hwang, K. E.; Kim, T. K.; Kim, H. W.; Oh, N. S.; Kim, Y. B.; Jeon, K. H.; Choi, Y. S. Effect of Fermented Red Beet Extracts on the Shelf Stability of Low-Salt Frankfurters. Food Sci. Biotechnol. 2017, 26, 929–936. DOI:10.1007/S10068-017-0113-3/TABLES/6.
  • Argel, N. S.; Ranalli, N.; Califano, A. N.; Andrés, S. C. Influence of Partial Pork Meat Replacement by Pulse Flour on Physicochemical and Sensory Characteristics of Low-Fat Burgers. J. Sci. Food Agric. 2020, 100, 3932–3941. DOI:10.1002/jsfa.10436.
  • Ling, B.; Tang, J.; Kong, F.; Mitcham, E. J.; Wang, S. Kinetics of Food Quality Changes during Thermal Processing: A Review. Food Bioprocess Technol. 2015, 8, 343–358. DOI:10.1007/s11947-014-1398-3.
  • Guo, Q.; Sun, D. W.; Cheng, J. H.; Han, Z. Microwave Processing Techniques and Their Recent Applications in the Food Industry. Trends Food Sci. Technol. 2017, 67, 236–247. DOI:10.1016/j.tifs.2017.07.007.
  • Dellaglio, S.; Casiraghi, E.; Pompei, C. Chemical, Physical and Sensory Attributes for the Characterization of an Italian Dry-Cured Sausage. Meat Sci 1996, 42, 25–35. DOI:10.1016/0309-1740(95)00016-X.
  • Gimeno, O.; Ansorena, D.; Astiasarán, I.; Bello, J. Characterization of Chorizo de Pamplona: Instrumental Measurements of Colour and Texture. Food Chem. 2000, 69, 195–200. DOI:10.1016/S0308-8146(99)00239-3.
  • Wanangkarn, A.; Liu, D. C.; Swetwiwathana, A.; Tan, F. J. An Innovative Method for the Preparation of Mum (Thai Fermented Sausages) with Acceptable Technological Quality and Extended Shelf-Life. Food Chem. 2012, 135, 515–521. DOI:10.1016/J.FOODCHEM.2012.04.118.
  • Babić, J.; Cantalejo, M. J.; Arroqui, C. The Effects of Freeze-Drying Process Parameters on Broiler Chicken Breast Meat. Lwt 2009, 42, 1325–1334. DOI:10.1016/j.lwt.2009.03.020.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.