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A comprehensive review of modern engineered ceramics coatings for optimised resistance to wear and corrosion

Douglas E. Wolfea Applied Research Laboratory, The Pennsylvania State University, University Park, PA, USA;b Materials Science and Engineering Department, The Pennsylvania State University, University Park, PA, USA;c Engineering Science and Mechanics Department, The Pennsylvania State University, University Park, PA, USA;d Ken and Mary Alice Lindquist Nuclear Engineering Department, The Pennsylvania State University, University Park, PA, USA;e Additive Manufacturing and Design, The Pennsylvania State University, University Park, PA, USACorrespondence[email protected]

https://orcid.org/0009-0004-5090-0290

Caillin J. Ryana Applied Research Laboratory, The Pennsylvania State University, University Park, PA, USA;b Materials Science and Engineering Department, The Pennsylvania State University, University Park, PA, USA

Christopher M. DeSallea Applied Research Laboratory, The Pennsylvania State University, University Park, PA, USA;b Materials Science and Engineering Department, The Pennsylvania State University, University Park, PA, USA

Sergei P. Stepanoffa Applied Research Laboratory, The Pennsylvania State University, University Park, PA, USA;b Materials Science and Engineering Department, The Pennsylvania State University, University Park, PA, USA

Benjamin I. Aronsona Applied Research Laboratory, The Pennsylvania State University, University Park, PA, USA;b Materials Science and Engineering Department, The Pennsylvania State University, University Park, PA, USA

Zachary M. Boringa Applied Research Laboratory, The Pennsylvania State University, University Park, PA, USA;b Materials Science and Engineering Department, The Pennsylvania State University, University Park, PA, USA

Justin A. Reissa Applied Research Laboratory, The Pennsylvania State University, University Park, PA, USA;b Materials Science and Engineering Department, The Pennsylvania State University, University Park, PA, USA

Patrick E. Alberta Applied Research Laboratory, The Pennsylvania State University, University Park, PA, USA;b Materials Science and Engineering Department, The Pennsylvania State University, University Park, PA, USA

Jackson K. Nicastroa Applied Research Laboratory, The Pennsylvania State University, University Park, PA, USA;c Engineering Science and Mechanics Department, The Pennsylvania State University, University Park, PA, USA

Aaron P. Fjeldsteda Applied Research Laboratory, The Pennsylvania State University, University Park, PA, USA;d Ken and Mary Alice Lindquist Nuclear Engineering Department, The Pennsylvania State University, University Park, PA, USA

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ABSTRACT

The value and impact that ceramic coatings have had in the development of modern mechanical systems and protection of components exposed to harsh environments are often overlooked and understated. Modern equipment must be capable of withstanding substantial attrition, impact damage, erosion and corrosion that degrades materials across a variety of applications. Ceramic coatings enable a robust protective barrier for underlying substrates that outperforms most alternative film barrier materials (i.e. polymers, metals, glasses). In this work, a comprehensive review of modern ceramic coatings for barrier protection against mechanical wear and chemical attack is discussed in detail over a large breadth of relevant topics and case studies. This review highlights many critical aspects including various coating functionalities, design architectures, processing effects, material classes and promising future directions for engineering high-performance ceramic coating.

KEYWORDS:

Acknowledgments

We would like to gratefully acknowledge the students, staff and sponsors of the Applied Research Laboratory at Penn State for their internal support of this work.

Disclosure statement

No potential conflict of interest was reported by the author(s).

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A comprehensive review of modern engineered ceramics coatings for optimised resistance to wear and corrosion

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A comprehensive review of modern engineered ceramics coatings for optimised resistance to wear and corrosion

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