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Robust production of monovalent bispecific IgG antibodies through novel electrostatic steering mutations at the CH1-Cλ interface

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Article: 2273449 | Received 17 Aug 2023, Accepted 17 Oct 2023, Published online: 06 Nov 2023
 

ABSTRACT

Bispecific antibodies represent an increasingly large fraction of biologics in therapeutic development due to their expanded scope in functional capabilities. Asymmetric monovalent bispecific IgGs (bsIgGs) have the additional advantage of maintaining a native antibody-like structure, which can provide favorable pharmacology and pharmacokinetic profiles. The production of correctly assembled asymmetric monovalent bsIgGs, however, is a complex engineering endeavor due to the propensity for non-cognate heavy and light chains to mis-pair. Previously, we introduced the DuetMab platform as a general solution for the production of bsIgGs, which utilizes an engineered interchain disulfide bond in one of the CH1-CL domains to promote orthogonal chain pairing between heavy and light chains. While highly effective in promoting cognate heavy and light chain pairing, residual chain mispairing could be detected for specific combinations of Fv pairs. Here, we present enhancements to the DuetMab design that improve chain pairing and production through the introduction of novel electrostatic steering mutations at the CH1-CL interface with lambda light chains (CH1-Cλ). These mutations work together with previously established charge-pair mutations at the CH1-CL interface with kappa light chains (CH1-Cκ) and Fab disulfide engineering to promote cognate heavy and light chain pairing and enable the reliable production of bsIgGs. Importantly, these enhanced DuetMabs do not require engineering of the variable domains and are robust when applied to a panel of bsIgGs with diverse Fv sequences. We present a comprehensive biochemical, biophysical, and functional characterization of the resulting DuetMabs to demonstrate compatibility with industrial production benchmarks. Overall, this enhanced DuetMab platform substantially streamlines process development of these disruptive biotherapeutics.

Abbreviations

Standard 3-letter and 1-letter amino acid abbreviations are used throughout this manuscript. Antibody amino acids are numbered according to the Eu convention.
bsIgG=

Bispecific immunoglobulin G

CH1=

Immunoglobulin constant domain 1

CH3=

Immunoglobulin constant domain 3

CL=

Constant light chain domain

Cλ=

Lambda constant light chain domain

Cκ=

Kappa constant light chain domain

CD3=

Cluster of differentiation 3

CMET=

Tyrosine-protein kinase Met

DSC=

Differential scanning calorimetry

DSF=

Differential scanning fluorimetry

EC50=

Half-maximal effective concentration

EGFR=

Epidermal growth factor receptor

Fab=

Antigen-binding fragment

FcRn=

Neonatal crystallizable fragment receptor

Fv=

Variable fragment

HC=

Heavy chain

HEK=

Human embryonic kidney

HER2=

Receptor tyrosine protein kinase 2

HPLC=

High-performance liquid chromatography

ISO=

Isotype control

LC=

Light chain

LCMS=

Liquid chromatography-mass spectrometry

LLOQ=

Lower limit of quantitation

MRD=

Minimum required dilution

PD1=

Programmed cell death protein 1 receptor

PK=

Pharmacokinetic

SA=

Streptavidin

SEC=

Size exclusion chromatography

SEM=

Standard error of the mean

TFA=

Trifluoroacetic acid

ULOQ=

Upper limit of quantification

QC=

Quality control

Disclosure statement

The authors were employed by AstraZeneca at the time this work was performed.

Supplementary material

Supplemental data for this article can be accessed online at https://doi.org/10.1080/19420862.2023.2273449

Additional information

Funding

Use of the Stanford Synchrotron Radiation Lightsource, SLAC National Accelerator Laboratory, is supported by the U.S. Department of Energy, Office of Science, Office of Basic Energy Sciences under Contract No. DE-AC02-76SF00515. The SSRL Structural Molecular Biology Program is supported by the DOE Office of Biological and Environmental Research, and by the National Institutes of Health, National Institute of General Medical Sciences (including P41GM103393).