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Research Article

Development of sacrificial anode from Al, Mg, and Ti from iron Ore tailings

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Pages 125-135 | Received 06 Dec 2023, Accepted 23 Feb 2024, Published online: 07 Mar 2024
 

ABSTRACT

This investigation used aluminium, magnesium, iron ore tailings, and low-carbon steel. Iron ore tailings (5–30 wt% Mg and 50 μm in size) in an aluminium matrix formed the anode. In 0.5 M NaCl solution, the weight loss, corrosion rate, and electrochemical properties were measured. Samples A to E have corrosion rates of 0.43, 0.28, 0.36, 0.08, and 0.11 mm/yr, respectively. SEM/EDS examination revealed the presence of elemental Al, Mg, O, and Si in the anode. The XRD patterns indicate intermetallic compounds such as iron nitride (Fe3N), aluminium silver (Ag-Al), and manganese zirconium (Mn2Zr). In samples A, B, and C, Al and Mg formed a protective coating on the anode, while C and Si reduced passivation and released electrons to protect the steel. IOTs and Mg in the aluminium matrix improve the anodic corrosion resistance. The observed improvements in corrosion resistance highlight the potential of these sacrificial anodes for practical applications in corrosion protection systems.

Abbreviations

SEM=

Scanning electron microscopy

EDS=

Energy dispersive spectroscopy

XRD=

X-ray diffraction

Fe3N=

Iron nitride

Ag-Al=

Aluminum silver

Mn2Zr=

Manganese zirconium

IOTs=

Iron ore tailings

DC=

Direct current

CP=

Cathodic protection

XRF=

X-ray fluorescence

Al-Mg=

Aluminum-magnesium

WE=

Working electrode

OCP=

Open-circuit potential

Sn=

Tin

Ti=

Titanium

AlB2=

Aluminum boron

AlCr2=

Aluminum chromium

FeAl2=

Aluminum iron

Fe2O3=

Hematite

Fe3C=

Cementite

MgO=

Magnesia

Al-N=

Aluminum nitride

Li2Fe3O5=

Lithium iron oxide

TiH2=

Titanium hydride

Ag5-Al-Mn=

Aluminum manganese silver

Mn2Zr=

Manganese zirconium

Al-Mg=

Aluminum magnesium

Disclosure statement

No potential conflict of interest was reported by the author(s).

Authors’ contributions

This work was carried out in collaboration with all the authors. Authors: B.O. Iwarere, D.T. Oloruntoba, and O.S. Adesina designed the study, performed the experiment, interpreted the results, and wrote the first draft of the manuscript. Authors, O.S. Adesina, O.O. Sanyaolu, P.P. Ikubanni, & A.A. Adediran managed the analyses of the study, managed the literature searches, and performed the graphical editing. All the authors read and approved the final manuscript.

Availability of data and materials

All the data generated or analysed during this study are included in this published article.

Ethical approval

The collection of plant material complied with relevant institutional, national, and international guidelines and legislation.

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