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Research Article

Design and simulation of an efficient gas-liquid separation device for component regulation of zeotropic mixtures

, , , , &
Received 26 Oct 2023, Accepted 20 Apr 2024, Published online: 30 Apr 2024
 

ABSTRACT

Improving the overall energy efficiency of thermodynamic cycles relies heavily on the replacement of traditional pure fluids with zeotropic mixtures. The selection of the optimal components within the zeotropic mixture depends on the specific operating conditions of the thermodynamic cycle. Therefore, significant enhancements in performance can be achieved across varying operating conditions by effectively controlling the composition of zeotropic mixtures in the cycle. According to the gas-liquid equilibrium characteristics of the zeotropic mixtures, the adjustment of the medium components and the boundary conditions can be realized if the components can be adjusted through the gas-liquid separation. In this study, a novel device is proposed for automatically regulating the speed of gas-liquid separation in order to separate the components of the zeotropic mixtures. The CFD simulation was utilized to analyze the structural parameters and boundary conditions that impact the efficiency of gas-liquid separation. The results indicate that the adjustable mass flow range of the optimal structure is broadened by 5.5 times compared to conventional gas-liquid separation devices, ranging from 0 kg/s to 0.15 kg/s. Additionally, within this range, the gas-liquid separation efficiency exceeds 95%, representing a 10% improvement over traditional phase separators.

Nomenclature

c=

Specific heat capacity (kJ/(kgK))

COP=

Coefficient of Performance (-)

d=

Diameter of the horizontal tube (mm)

D=

Diameter of the cylinder (mm)

di=

Diameter of the ERT (mm)

H=

Height of the device (mm)

L=

Length of the horizon tube (mm)

M=

Enthalpy (kJ/kg)

m=

Mass flow rate (kg/s)

P=

Pressure (MPa)

Q=

Quality (-)

T=

Temperature (K)

V=

Viscosity (Pa*s)

W=

Power (kW)

X=

Component (-)

h=

Activating height

ρ=

Density (kg/m3)

Greek symbols=
Δ=

Difference

η=

Efficiency

ρ=

Density (kg/m3)

Subscripts=
1,2=

Outlet 1,2

0=

Mixture Inlet

a=

Component a

b=

Component b

c=

Component c

d=

Component d

=

TLSD

G=

Gas

G,in=

Gas of Inlet

G1=

Gas of Outlet 1

G2=

Gas of Outlet 2

L=

Liquid

L,in=

Liquid of Inlet

L1=

Liquid of Outlet 1

L2=

Liquid of Outlet 2

op=

Optimal

Abbreviations=
ALSD=

Advanced Gas-liquid Separation Device

AR=

Adjustment Range

CCP=

Combined cooling and power cycle

CFD=

Computational Fluid Dynamics

CHPWH=

Conventional Heat Pump Water Heater

ERT=

effusion regulating tube

LHPWH=

Liquid-separation Heat Pump Water Heater

ORC=

Organic Rankine Cycle

SIMPLE=

Semi-Implicit Method for Pressure Linked Equation

TLSD=

Traditional Gas-liquid Separation Device

VOF=

Volume of Fluid

Disclosure statement

No potential conflict of interest was reported by the author(s).

Additional information

Funding

This work was supported by the Youth Innovation Promotion Association CAS [Grant No. 2022463], the National Science Fund for Excellent Yong Scholars [Grant No.:52022066], the Research Center for Multi-Energy Complementation and Conversion, the USTC Institute for Carbon Neutrality [Grant No. YD2090002017], and the Students’ Innovation and Entrepreneurship Foundation of USTC [Grant No. CY2022G35].

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