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Research Article

Thermo-hydraulic performance of metal oxide nanofluid flow through the helical coil tube of a three-fluid heat exchanger: an experimental and optimization study

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Pages 5974-5993 | Received 30 Nov 2023, Accepted 09 Apr 2024, Published online: 22 Apr 2024
 

ABSTRACT

The thermo-hydraulic performance of a three-fluid heat exchanger (TFHE) to concurrently transfer heat from a heated nanofluid to ordinary water and air is the subject of investigation in this paper. The fluid flow and heat transfer abilities of the TFHE concerning changes in nanofluid (Al2O3-water, CuO-water, Fe2O3-water) are used to quantify effectiveness and pressure drop. Parametric studies having nanofluid volume fraction (1%, 5%, and 10%), flow rate (100LPH, 150LPH, and 200LPH), and inlet temperature (80°C, 120°C, and 160°C) respectively are considered in the present experimentation. The results of the experiment demonstrate that the use of CuO-water nanofluid at an intake temperature of 160°C and 5% volume percentage led to a considerable improvement in heat transfer effectiveness, with a maximum value of 0.884. At a flow rate of 100 LPH, a volume percentage of 1%, and an inlet temperature of 160°C, the Al2O3-water nanofluid exhibits the least amount of pressure loss. Nine test runs with four control factors are conducted using Taguchi’s experiment design. From Taguchi analysis, it is observed that the nanofluid volume flow rate and nanofluid inlet temperature have the largest and lowest contributions of 68.83%, 3.76%, and 72.05%, 2.03% respectively on heat transfer effectiveness and pressure drop of the TFHE. A multi-response optimization is carried out using the Taguchi-Gray Analysis to determine the least pressure drop and the highest possible heat transfer effectiveness. At 1% volume fraction, 100 LPH volume flow rate, and 160°C intake temperature, Al2O3-water nanofluids show an increase in the total performance of the TFHE of 10.39%.

Nomenclature

Parameters=
∆p=

Pressure drop

n=

Number of experiment repeats

Q=

Volume flow rate of nanofluids

Tin=

Nanofluids inlet temperature

yi=

Output response value

Subscripts=
e=

Total number of responses

i=

Denotes a specific instance or measurement

I=

Total number of experiments

max=

Represents the maximum value in a given set

min=

Represents the minimum value in a given set

n=

Denotes normal water

Abbreviations=
ANOVA=

Analysis of variance

CCD=

Central composite design

CFD=

Computational fluid dynamics

DOE=

Design of experiments

FEM=

Finite element method

GRA=

Grey relational analysis

GRC=

Grey relational coefficient

GRG=

Grey relational grade

HVAC=

Heating, ventilation and air conditioning

LPH=

Litres per hour

LPM=

Litres per minute

PCM=

Phase change material

RSM=

Response surface methodology

S/N=

Signal to noise ratio

SEM=

Scanning electron microscope

TGA=

Taguchi Grey Analysis

TEM=

Transmission Electron Microscopy

TFHE=

Three-fluid heat exchanger

Greek Symbols=
δ=

Denotes difference between the highest and least S/N ratio for a given control factor.

ε=

Heat transfer efficiency

ζ=

Identification coefficient

ξ=

Grey relational coefficient (GRC)

φ=

Volume fraction of nanofluids

Disclosure statement

No potential conflict of interest was reported by the author(s).

Additional information

Funding

The corresponding author thankfully acknowledges the Seed Money Grant under TEQIP-III vide office order no. 1044/CET/TEQIP-III dated: 18-09-2019 to carry out this project.

Notes on contributors

Asish Sarangi

Asish Sarangi is a doctoral candidate in the School of Mechanical Sciences at Odisha University of Technology and Research, located in Kalinga Nagar, Ghatikia, Bhubaneswar, Odisha. His research focuses on renewable energy systems, heat exchangers, computational fluid dynamics, and nanofluids. He is actively engaged in exploring innovative approaches to enhance energy efficiency and sustainability in engineering applications.

Taraprasad Mohapatra

Dr. Taraprasad Mohapatra is working as an Associate Professor in the Department of Mechanical Engineering, C.V. Raman Global University, Bhubaneswar, India. He completed his B.Tech and M.Tech from the Biju Patnaik University of Technology, India in 2005 and 2011. He received his PhD from the International Institute of Information Technology, Bhubaneswar, India in 2019. His recent research interests include heat exchanger analysis, solar thermal applications, and biofuels.

Sudhansu S. Mishra

Dr. Sudhansu Sekhar Mishra is an Assistant Professor in the Department of Mechanical Engineering at the Government College of Engineering, Keonjhar, Odisha. He received his PhD degree from C V Raman Global University, Bhubaneswar. His current research interests are Biofuel, Nanotechnology, Multi-Fluid Heat exchangers, Combustion, and Optimization.

Sudhansu S. Sahoo

Dr. Sudhansu S. Sahoo completed his B.E. in Mechanical Engineering from UCE Burla in 2000 followed by M.Tech in Thermal Engineering from IIT Delhi in the year 2003 through GATE. He joined as an Assistant Professor at CET Bhubaneswar in 2006. Under QIP sponsored by MHRD, he completed his PhD from IIT Bombay in the year 2013 having Renewable energy specialization. He was carrying out a modeling simulation study of the LFR solar thermal system as part of his PhD work. He was the recipient of the prestigious Bhaskara Advanced Solar Energy (BASE) Fellowship Program-2017, sponsored by The Department of Science and Technology, Govt. of India, and the Indo-U.S. Science and Technology Forum (IUSSTF). His research interests include Solar thermal, CFD, Multiphase flow, Turbo-machinery, Energy-exergy-economics analysis, etc. Currently, he is serving as an Associate Professor in the School of Mechanical Sciences of Odisha University of Technology and Research, Bhubaneswar, Odisha, India.

Ramesh K. Mallik

Dr. Ramesh Kumar Mallik is presently working as a Professor in the School of Mechanical Sciences of Odisha University of Technology and Research, Bhubaneswar, Odisha. After completing of his B.E. from REC Rourkela, he completed his M.Tech from UCE Burla, followed by PhD from Jadavpur University. He has more than 25 years of teaching experience to date. His research interests are Heat Transfer Modeling, CFD, Renewable Energy.

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