Die-sinking and rotary EDM surface and subsurface analysis of MoSi₂-SiC ceramic composites

References

• Gong S, He X, Wang Y, et al. Material removal mechanisms, processing characteristics and surface analysis of Cf-ZrB2-SiC in micro-EDM. Ceram Int. 2022;48(20):30164–30175. doi:10.1016/j.ceramint.2022.06.289
   Web of Science ®Google Scholar
• Selvarajan L, Venkataramanan K, Senthilkumar TS. Experimental investigation and optimization of EDM performance measures of MoSi2-SiC intermetallic ceramic composite using RSM with regression equations. Silicon. 2023;15:1747–1769. doi:10.1007/s12633-022-02093-9
   Web of Science ®Google Scholar
• Softah GJ. Characterization and performance study of DCMD in different configurations after membrane thermal treatment. J Umm Al-Qura Univ Eng Archit. 2020;11:33–38.
   Google Scholar
• Ming W, Jia H, Zhang H, et al. A comprehensive review of electric discharge machining of advanced ceramics. Ceram Int. 2020;46(14):21813–21838. doi:10.1016/j.ceramint.2020.05.207
   Web of Science ®Google Scholar
• Gouda D, Panda A, Nanda BK, et al. Recently evaluated electrical discharge machining (EDM) process performances: a research perspective. Mater Today. 2021;44:2087–2092. doi:10.1016/j.matpr.2020.12.180
   Google Scholar
• Lin, Y. C., Wang, A. C., Wang, D. A., Chen, C. C. Machining performance and optimizing machining parameters of Al2O3-Tic ceramics using EDM based on the Taguchi method. Mater Manuf Process. 2009;24(6):667–674. doi:10.1080/10426910902769285
   Web of Science ®Google Scholar
• Singh S, Patel B, Upadhyay RK, et al. Improvement of process performance of powder mixed electrical discharge machining by optimisation – a review. Adv Mater Process. Technol. 2022;8(3):3074–3104. doi:10.1080/2374068X.2021.1945300
   Google Scholar
• Lee, T. C., Lau, W. S. Some characteristics of electrical discharge machining of conductive ceramics. Mater Manuf Process. 1991;6(4):635–648. doi:10.1080/10426919108934794
   Google Scholar
• Zhao G, Huang C, He N, et al. Fabrication and cutting performance of reactively hot-pressed TiB2-TiC-SiC ternary cutting tool in hard turning of AISI H13 steel. Int J Adv Manuf Technol. 2017;91(1–4):943–954. doi:10.1007/s00170-016-9789-4
   Web of Science ®Google Scholar
• Paswan K, Pramanik A, Chattopadhyaya S. Machining performance of Inconel 718 using graphene nanofluid in EDM. Mater Manuf Process. 2020;35(1):33–42. doi:10.1080/10426914.2020.1711924
   Web of Science ®Google Scholar
• Ming W, Dang J, An Q, et al. Chip formation and hole quality in dry drilling additive manufactured Ti6Al4V. Mater Manuf Process. 2020;35(1):43–51. doi:10.1080/10426914.2019.1692353
   Web of Science ®Google Scholar
• Jafarian F. Electro discharge machining of Inconel 718 alloy and process optimization. Mater Manuf Process. 2020;35(1):95–103. doi:10.1080/10426914.2020.1711919
   Web of Science ®Google Scholar
• HuuPhan N, Muthuramalingam T, Vu NN, et al. Influence of micro size titanium powder-mixed dielectric medium on surface quality measures in EDM process. Int J Adv Manuf Technol. 2020;109(3–4):797–807. doi:10.1007/s00170-020-05698-9
   Web of Science ®Google Scholar
• Lauwers B, Kruth JP, Liu W, et al. Investigation of material removal mechanisms in EDM of composite ceramic materials. J Mater ProcessTechnol. 2004;149:347–352. doi:10.1016/j.jmatprotec.2004.02.013
   Web of Science ®Google Scholar
• Selvarajan L, Venkataramanan K. Si3N4–TiN conductive ceramic composites: topography on EDMed surfaces and precise drilled holes. Mater Sci Technol. 2023: 1–12. doi:10.1080/02670836.2023.2187156
   Web of Science ®Google Scholar
• Pradeep N, Sundaram KS, Pradeep Kumar M. Performance investigation of variant polymer graphite electrodes used in electrochemical micromachining of ASTM A240 grade 304. Mater Manuf Process. 2020;35(1):72–85. doi:10.1080/10426914.2019.1697445
   Web of Science ®Google Scholar
• Alem SAA, Latifi R, Angizi S, et al. Microwave sintering of ceramic reinforced metal matrix composites and their properties: a review. Mater Manuf Process. 2020;35: 303–327. doi:10.1080/10426914.2020.1718698
   Web of Science ®Google Scholar
• Zheng L, Jin Y, Li P. High-Temperature mechanical behaviour and microstructure of SiC-Whisker reinforced MoSi2 composites. Compos Sci Technol. 1997;57:463–469. doi:10.1016/S0266-3538(96)00169-8
   Web of Science ®Google Scholar
• Petrovic JJ. Mechanical behavior of MoSi2 and MoSi2 composites. Mater Sci Eng A. 1995;192–193:31–37. doi:10.1016/0921-5093(94)03246-7
   Web of Science ®Google Scholar
• Gao JY, Jiang W. Effect of La2O3 addition to modification of grain-boundary phase in MoSi2. J Alloys Compd. 2009;476(1–2):667–670. doi:10.1016/j.jallcom.2008.09.076
   Web of Science ®Google Scholar
• Zakeri M, Ramezani M. Synthesis of MoSi2-TiC nanocomposite powder via mechanical alloying and subsequent annealing. Ceram Int. 2012 38(2):1353–1357. doi:10.1016/j.ceramint.2011.09.012
   Web of Science ®Google Scholar
• Selvarajan L, Rajavel R, Venkataramanan K, et al. Experimental investigation on surface morphology and recasting layer of Si3N4-TiN composites machined by die-sinking and rotary EDM. Ceram Int. 2023;49(5):8487–8501. doi:10.1016/j.ceramint.2022.11.011
   Web of Science ®Google Scholar
• Selvarajan L, Narayanan CS, Jeyapaul R. Optimization of EDM hole drilling parameters in machining of MoSi2-SiC intermetallic/composites for improving geometrical tolerances. J Adv Manuf Syst. 2015;14:259–272. doi:10.1142/S0219686715500171
   Google Scholar
• Selvarajan L, Sathiya Narayanan C, Jeyapaul R. Optimization of EDM parameters on machining Si3N4-TiN composite for improving circularity, cylindricity, and perpendicularity. Mater Manuf Process. 2016;31(4):405–412. doi:10.1080/10426914.2015.1058947
   Web of Science ®Google Scholar
• Selvarajan L, Sathiya Narayanan C, Jeyapaul R. Optimization of process parameters to improve form and orientation tolerances in EDM of MoSi2-SiC composites. Mater Manuf Process. 2015;30(8):954–960. doi:10.1080/10426914.2014.962041
   Web of Science ®Google Scholar
• Shabgard MR, Gholipoor A, Mohammadpourfard M. Investigating the effects of external magnetic field on machining characteristics of electrical discharge machining process, numerically and experimentally. Int J Adv Manuf Technol. 2019;102(1–4):55–65. doi:10.1007/s00170-018-3167-3
   Web of Science ®Google Scholar
• Husseina OIM, Ali RMH. Techniques for using hybrid systems from new energy systems. J umm AlQura Univ Coll Eng Islam Archit. 2020;11(1):76–87.
   Google Scholar
• Wang P, Li B, Shi G, et al. Non-linear mechanism in electrical discharge machining process. Int J Adv Manuf Technol. 2018;97(5–8):1687–1696. doi:10.1007/s00170-018-1888-y
   Web of Science ®Google Scholar
• Mascaraque-Ramírez C, Franco P. Comparison between different methods for experimental analysis of surface integrity in die-sinking electro-discharge machining processes. Inst Mech Eng Part B J Eng Manuf. 2020;234(3):479–488. doi:10.1177/0954405419876471
   Web of Science ®Google Scholar
• Kang SH, Kim DE. Fatigue crack susceptibility of electrical discharge drilled holes in nickel based heat resistant alloy. Mater Sci Technol. 2006;22(1):21–28. doi:10.1179/174328406X78389
   Web of Science ®Google Scholar
• Dwivedi AP, Choudhury SK. Effect of tool rotation on MRR, TWR, and surface integrity of AISI-D3 steel using the rotary EDM process. Mater Manuf Process. 2016;31(14):1844–1852. doi:10.1080/10426914.2016.1140198
   Web of Science ®Google Scholar
• Duan C, Kong W, Hao Q, et al. Modeling of white layer thickness in high speed machining of hardened steel based on phase transformation mechanism. Int J Adv Manuf Technol. 2013;69(1–4):59–70. doi:10.1007/s00170-013-5005-y
   Web of Science ®Google Scholar
• Arfaoui S, Zemzemi F, Tourki Z. Relationship between cutting process parameters and white layer thickness in orthogonal cutting. Mater Manuf Process. 2018;33(6):661–669. doi:10.1080/10426914.2017.1364849
   Web of Science ®Google Scholar
• Das S, Paul S, Doloi B. Assessment of the impacts of bio-dielectrics on the textural features and recast-layers of EDM-surfaces. Mater Manuf Process. 2020;36(2):245–255. doi:10.1080/10426914.2020.1832678
   Web of Science ®Google Scholar
• Mandal K, Sarkar S, Mitra S, et al. Surface roughness and surface topography evaluation of Al 6065-T6 alloy using wire electro-discharge machining (wire EDM). Adv Mater Process Technol. 2020;6(1):75–83. doi:10.1080/2374068X.2019.1704547
   Google Scholar
• Srinivasan VP, Palani PK. Surface integrity, fatigue performance and dry sliding wear behaviour of Si3N4–TiN after wire-electro discharge machining. Ceram Int. 2020;46(8):10734–10739. doi:10.1016/j.ceramint.2020.01.082
   Web of Science ®Google Scholar
• Zhang Z, Zhang Y, Lin L, et al. Study on productivity and aerosol emissions of magnetic field-assisted EDM process of SiCp/Al composite with high volume fractions. J Clean Prod. 2021;292:126018. doi:10.1016/j.jclepro.2021.126018
   Web of Science ®Google Scholar
• Bhaduri D, Kuar AS, Sarkar S, et al. Electro discharge machining of titanium nitride-aluminium oxide composite for optimum process criterial yield. Mater Manuf Process. 2009;24(12):1312–1320. doi:10.1080/10426910902996987
   Web of Science ®Google Scholar