Hot cracks in camshaft casting: initiation and propagation

References

• Yang Y, Rosochowski A, Wang X, et al. Mechanism of “black line” formation in chilled cast iron camshafts. J Mater Process Technol. 2004;145:264–267. doi: 10.1016/S0924-0136(03)00678-2
   Web of Science ®Google Scholar
• Kumar Gupta T, Mangal D, Gupta A. Impact of material properties on the dynamics of cam shaft, Mater. Today Proc. 2021;47:4083–4091. doi: 10.1016/j.matpr.2021.06.310
   Google Scholar
• Li L, Zhang R, Yuan Q, et al. An integrated approach to study the hot tearing behavior by coupling the microscale phase field model and macroscale casting simulations. J Mater Process Technol. 2022;310:117782. doi: 10.1016/j.jmatprotec.2022.117782
   Web of Science ®Google Scholar
• Yue C, Yuan X, Su M, et al. Effect of adding pr on the microstructure and hot tearing sensitivity of as-cast al-Cu-mg alloys, Mater. Charact. 2022;191:112141. doi: 10.1016/j.matchar.2022.112141
   Web of Science ®Google Scholar
• Zhong H, Lin Z, Han Q, et al., Hot tearing behavior of AZ91D magnesium alloy, J. Magnes. Alloy. (2023). 10.1016/j.jma.2023.02.010.
   Google Scholar
• Hu B, Li Z, Li D, et al. A hot tearing criterion based on solidification microstructure in cast alloys. J Mater Sci Technol. 2022;105:68–80. doi: 10.1016/j.jmst.2021.06.071
   Web of Science ®Google Scholar
• Chen D, Dou R, Han J, et al. Prediction of hot tearing susceptibility of direct chill casting of AA6111 alloys via finite element simulations. Trans Nonferrous Met Soc China (English Ed). 2020;30(12):3161–3172. doi: 10.1016/S1003-6326(20)65451-6
   Web of Science ®Google Scholar
• Hatami N, Babaei R, Dadashzadeh M, et al. Modeling of hot tearing formation during solidification. J Mater Process Technol. 2008;205(1–3):506–513. doi: https://doi.org/10.1016/j.jmatprotec.2007.11.260
   Web of Science ®Google Scholar
• Clyne T, Wolf M, Kurz W. The effect of melt composition on solidification cracking of steel, with particular reference to continuous casting, Metall. Metall Trans B. 1982;13(2):259–266. doi: https://doi.org/10.1007/BF02664583
   Web of Science ®Google Scholar
• Li Y, Li H, Katgerman L, et al. Recent advances in hot tearing during casting of aluminium alloys, Prog. Mater Sci. 2021;117:100741. doi: 10.1016/j.pmatsci.2020.100741
   Web of Science ®Google Scholar
• Suyitno WH, Kool WH, Katgerman L. Integrated approach for prediction of hot tearing, Metall. Mater. Trans A Phys Metall Mater Sci. 2009;40(10):2388–2400. doi: 10.1007/s11661-009-9941-y
   Google Scholar
• Monroe C, Beckermann C. Development of a hot tear indicator for steel castings, Mater. Sci Eng A. 2005;413–414:30–36. doi: 10.1016/j.msea.2005.09.047
   Web of Science ®Google Scholar
• Chang X, Chen G, Sun W, et al. Microstructures, mechanical properties and solidification mechanism of a hot tearing sensitive aluminum alloy asymmetric part fabricated by squeeze casting. J Alloys Compd. 2021;886:161254. doi: 10.1016/j.jallcom.2021.161254
   Web of Science ®Google Scholar
• D’Elia F, Ravindran C, Sediako D, et al. Hot tearing mechanisms of B206 aluminum-copper alloy, Mater. Des. 2014;64:44–55. doi: 10.1016/j.matdes.2014.07.024
   Google Scholar
• Liu W, Jiang B, Yang Q, et al. Effect of ce addition on hot tearing behavior of AZ91 alloy, Prog. Nat Sci Mater Int. 2019;29(4):453–456. doi: 10.1016/j.pnsc.2019.07.002
   Web of Science ®Google Scholar
• Xiang Z, Zhu Z, Lei X. Fatigue assessment and crack propagation of floorbeam cutout in orthotropic bridge decks, Mater. Des. 2023;226:111676. doi: 10.1016/j.matdes.2023.111676
   Google Scholar
• Wang W, Zhu Q, Ni T, et al. Numerical simulation of interfacial and subinterfacial crack propagation by using extended peridynamics. Comput Struct. 2023;279:106971. doi: 10.1016/j.compstruc.2023.106971
   Web of Science ®Google Scholar
• Amato D, Mayrhofer L, Robl C, et al. Prediction of the crack growth propagation direction in non-proportional mixed-mode missions. Int J Fatigue. 2023;166:107233. doi: 10.1016/j.ijfatigue.2022.107233
   Web of Science ®Google Scholar
• Liao Y, Li Y, Huang M, et al. Effect of hole relative size and position on crack deflection angle of repaired structure, theor. Appl Fract Mech. 2019;101:92–102. doi: 10.1016/j.tafmec.2019.02.010
   Web of Science ®Google Scholar
• Wu D, Liao D, Fan S, et al. Numerical simulation of hot tears initiation and growth in castings. Procedia Manuf. 2019;37:16–23. doi: 10.1016/j.promfg.2019.12.006
   Google Scholar
• Zhu Y, Zhou K, Xu G, et al. Crack formation of camshaft castings: hot tearing susceptibility and root causes. Eng Fail Anal. 2023;147:107143. doi: 10.1016/j.engfailanal.2023.107143
   Web of Science ®Google Scholar
• Muhmond HM. An investigation on hot tearing cracks in nodular cast iron with hot tensile tests near the melting point. Int J Cast Met Res. 2019;32:289–294. doi: 10.1080/13640461.2020.1713968
   Web of Science ®Google Scholar
• Zhang H, Nagaumi H, Zuo Y, et al. Coupled modeling of electromagnetic field, fluid flow, heat transfer and solidification during low frequency electromagnetic casting of 7XXX aluminum alloys. Part 1: development of a mathematical model and comparison with experimental results, Mater. Mater Sci Eng A. 2007;448(1–2):189–203. doi: https://doi.org/10.1016/j.msea.2006.10.062
   Web of Science ®Google Scholar
• Jiang J, Ge N, Huang M, et al. Numerical simulation of squeeze casting of aluminum alloy flywheel housing with large wall thickness difference and complex shape. Trans Nonferrous Met Soc China. 2023;33(5):1345–1360. doi: 10.1016/S1003-6326(23)66187-4
   Web of Science ®Google Scholar
• Norman V, Calmunger M. On the micro- and macroscopic elastoplastic deformation behaviour of cast iron when subjected to cyclic loading. Int J Plast. 2019;115:200–215. doi: 10.1016/j.ijplas.2018.11.019
   Web of Science ®Google Scholar
• Zhou Y, Mao P, Wang Z, et al. Effects of copper content and mold temperature on the hot tearing susceptibility of mg-7Zn-xCu-0.6Zr alloys, Metall. Mater. Trans B Process Metall Mater Process Sci. 2018;49(6):3444–3455. doi: 10.1007/s11663-018-1389-2
   Web of Science ®Google Scholar
• Liu Y, Chen F, Lu N, et al. Fatigue performance of rib-to-deck double-side welded joints in orthotropic steel decks, Eng. Fail Anal. 2019;105:127–142. doi: 10.1016/j.engfailanal.2019.07.015
   Web of Science ®Google Scholar
• Li H, Wang H, Tang L, et al. Fracture of brittle solid material containing a single internal crack of different depths under three-point bending based on 3D-ILC. Eng Fract Mech. 2021;248:107673. doi: 10.1016/j.engfracmech.2021.107673
   Web of Science ®Google Scholar
• Yang Y, Vormwald M. Fatigue crack growth simulation under cyclic non-proportional mixed mode loading. Int J Fatigue. 2017;102:37–47. doi: 10.1016/j.ijfatigue.2017.04.014
   Web of Science ®Google Scholar
• Chang G, Jin G, Chen S, et al. Research on the formation mechanism of internal crack in the continuous casting slab, Acta Metall. Sin. (English Lett. 2007;20(1):35–39. doi: 10.1016/S1006-7191(07)60005-2
   Google Scholar
• Gavalas E, Aslanis P, Marinakis N, et al. Optimization of cooling conditions to avoid surface cracks in direct chill casting of Cu-fe-P alloy, Eng. Fail Anal. 2020;118:104955. doi: 10.1016/j.engfailanal.2020.104955
   Web of Science ®Google Scholar
• Toribio J, González B, Matos JC. Review and synthesis of stress intensity factor (SIF) solutions for circular inner cracks in round bars under tension loading, procedia struct. Integr. 2021;37:995–1000. doi: 10.1016/j.prostr.2022.02.036
   Google Scholar
• Xu W, Zhang B, Wu X. Three-dimensional weight function analyses and stress intensity factors for two eccentric and asymmetric surface cracks and surface-corner cracks at a circular hole, Eng. Fract Mech. 2023;277:108972. doi: 10.1016/j.engfracmech.2022.108972
   Web of Science ®Google Scholar
• Anoop Kumar A, Arunkumar S, Arutselvan CK, et al. Analysis of stress intensity factor of a finite plate with centre crack containing different hole shapes, Mater. Today Proc. 2022;80:790–798. doi: 10.1016/j.matpr.2022.11.130
   Google Scholar
• Žák S, Horníková J, Šandera P, et al. Local and equivalent stress intensity factors for tortuous cracks under remote mode II loading, theor. Appl Fract Mech. 2019;101:35–45. doi: 10.1016/j.tafmec.2019.01.030
   Web of Science ®Google Scholar
• Feng Y, Mao P, Liu Z, et al. Hot tearing susceptibility of MgZn4.5YxZr0.5 alloys and mechanism. China Foundry. 2016;13(3):159–165. doi: https://doi.org/10.1007/s41230-016-5139-2
   Web of Science ®Google Scholar
• Qiang B, Qiu H, Li Y, et al. Stress intensity factors and weight functions for semi-elliptical cracks at weld toes in U-rib-to-deck joints, theor. Appl Fract Mech. 2023;123:103697. doi: 10.1016/j.tafmec.2022.103697
   Web of Science ®Google Scholar
• Fang X, Zhang H, Ma D. Influence of initial crack on fatigue crack propagation with mixed mode in U71Mn rail subsurface, Eng. Fail Anal. 2022;136:106220. doi: 10.1016/j.engfailanal.2022.106220
   Web of Science ®Google Scholar
• Tan H, Hu X, Wu X, et al. Initial crack propagation of integral joint in steel truss arch bridges and its fatigue life accession. Eng Fail Anal. 2021;130:105777. doi: 10.1016/j.engfailanal.2021.105777
   Web of Science ®Google Scholar
• Šabík V, Futáš P, Pribulová A. Failure analysis of a clutch wheel for wind turbines with the use of casting process simulation, Eng. Fail Anal. 2022;135:106159. doi: 10.1016/j.engfailanal.2022.106159
   Web of Science ®Google Scholar
• Sachin SS, Ramesh K. Study on the effect of porosity on crack propagation, Mater. Today Proc. 2019;28:825–829. doi: 10.1016/j.matpr.2019.12.306
   Google Scholar
• Iskander M, Shrive N. The effect of the shape and size of initial flaws on crack propagation in uniaxially compressed linear brittle materials, theor. Appl Fract Mech. 2020;109:102742. doi: 10.1016/j.tafmec.2020.102742
   Web of Science ®Google Scholar
• Xu L, Gong F, Luo S. Effects of pre-existing single crack angle on mechanical behaviors and energy storage characteristics of red sandstone under uniaxial compression, theor. Appl Fract Mech. 2021;113:102933. doi: 10.1016/j.tafmec.2021.102933
   Web of Science ®Google Scholar
• Ghasemi-Ghalebahman A, Aghdam AA, Pirmohammad S, et al. Experimental investigation of fracture toughness of nanoclay reinforced polymer concrete composite: effect of specimen size and crack angle, theor. Appl Fract Mech. 2022;117:103210. doi: 10.1016/j.tafmec.2021.103210
   Web of Science ®Google Scholar