73
Views
0
CrossRef citations to date
0
Altmetric
Research Articles

Effectiveness of synthetic coolant at 0°C on machining of SS304 with PVD coated TiCN tool to evaluate and compare tool wear and surface finish with conventional machining method

&
Pages 295-308 | Received 16 Apr 2023, Accepted 17 May 2023, Published online: 30 May 2023

References

  • Kulkarni AP, Sargade VG. Characterization and performance of AlTiN, AlTiCrN, TiN/TiAlN PVD coated carbide tools while turning SS 304. Mater Manuf Process. 2015;30(6):748–755. doi:10.1080/10426914.2014.984217.
  • He Q, DePaiva JM, Kohlscheen J, et al. Study of wear performance and tribological characterization of AlTiN PVD coatings with different Al/Ti ratios during ultra-high speed turning of stainless steel 304. Int J Refract Met Hard Mater. 2021;96:105488. doi:10.1016/j.ijrmhm.2021.105488.
  • He Q, DePaiva JM, Kohlscheen J, et al. A study of mechanical and tribological properties as well as wear performance of a multifunctional bilayer AlTiN PVD coating during the ultra-high-speed turning of 304 austenitic stainless steel. Surf Coatings Technol. 2021;423:127577. doi:10.1016/j.surfcoat.2021.127577.
  • de Paiva JMF, Torres RD, Amorim FL, et al. Frictional and wear performance of hard coatings during machining of superduplex stainless steel. Int J Adv Manuf Technol. 2017;92(1–4). doi:10.1007/s00170-017-0141-4.
  • Bag R, Panda A, Sahoo AK, et al. Cutting tools characteristics and coating depositions for hard part turning of AISI 4340 martensitic steel: a review study. Mater Today Proc. 2020;26:2073–2078. doi:10.1016/j.matpr.2020.02.448.
  • Hamadi B, Yallese MA, Boulanouar L, et al. Evaluation of the cutting performance of PVD, CVD and MTCVD carbide inserts in dry turning of AISI 4140 steel using RSM-based NAMDE optimization. J Brazilian Soc Mech Sci Eng. 2022;44(8). doi:10.1007/s40430-022-03633-5.
  • Hemmati A, DePaiva JM, Veldhuis SC. An in-depth investigation of the machining performance of Ti1-Xalxn PVD coatings during high-speed machining of 316 stainless steel. J Manuf Process. 2022;75:903–918. doi:10.1016/j.jmapro.2022.01.061.
  • Derakhshandeh MR, Eshraghi MJ, Razavi M. Recent developments in the new generation of hard coatings applied on cemented carbide cutting tools. Int J Refract Met Hard Mater. 2023;111:106077. doi:10.1016/j.ijrmhm.2022.106077.
  • Kumar CS, Patel SK. Investigations on the effect of thickness and structure of AlCr and AlTi based nitride coatings during hard machining process. J Manuf Process. 2018;31:336–347. doi:10.1016/j.jmapro.2017.11.031.
  • Derakhshandeh MR, Eshraghi MJ, Jam A, et al. Comparative studies on corrosion and tribological performance of multilayer hard coatings grown on WC-Co hardmetals. Int J Refract Met Hard Mater. 2020;92:105339. doi:10.1016/j.ijrmhm.2020.105339.
  • Özbek O, Saruhan H. The effect of vibration and cutting zone temperature on surface roughness and tool wear in eco-friendly MQL turning of AISI D2. J Mater Res Technol. 2020;9(3):2762–2772. doi:10.1016/j.jmrt.2020.01.010.
  • Bruschi S, Pezzato L, Ghiotti A, et al. Effectiveness of using low-temperature coolants in machining to enhance durability of AISI 316L stainless steel for reusable biomedical devices. J Manuf Process. 2019;39:295–304. doi:10.1016/j.jmapro.2019.02.003.
  • Danish M, Gupta MK, Rubaiee S, et al. Environmental, technological and economical aspects of cryogenic assisted hard machining operation of inconel 718: a step towards green manufacturing. J Clean Prod. 2022;337:130483. doi:10.1016/j.jclepro.2022.130483.
  • Kıvak T, Sarıkaya M, Yıldırım ÇV, et al. Study on turning performance of PVD TiN coated Al2O3+ TiCN ceramic tool under cutting fluid reinforced by nano-sized solid particles. J Manuf Process. 2020;56:522–539. doi:10.1016/j.jmapro.2020.05.017.
  • Makhesana MA, Patel KM. Performance of PVD and CVD coated cutting tool inserts in machining under MQL-MQSL environment. Int J Mechatronics Manuf Syst. 2020;13(3):210. doi:10.1504/IJMMS.2020.111282.
  • Lee W-J, Park S-H, Yoon H-S. A coolant supply strategy based on cutting temperature prediction during the 3-axis end-milling of Ti-6Al-4V. J Manuf Process. 2022;84:272–281. doi:10.1016/j.jmapro.2022.10.010.
  • Shah P, Khanna N. Comprehensive machining analysis to establish cryogenic LN2 and LCO2 as sustainable cooling and lubrication techniques. Tribol Int. 2020;148:106314. doi:10.1016/j.triboint.2020.106314.
  • Sadik MI, Isakson S. The role of PVD coating and coolant nature in wear development and tool performance in cryogenic and wet milling of Ti-6Al-4V. Wear. 2017;386–387:204–210. doi:10.1016/j.wear.2017.02.049.
  • Wang Y, et al. Experiment and numerical study of chip formation mechanism during cryogenic machining of Ti-6Al-4V alloy. J Manuf Process. 2022;84:1246–1257. doi:10.1016/j.jmapro.2022.10.020.
  • Sadik MI, Isakson S, Malakizadi A, et al. Influence of coolant flow rate on tool life and wear development in cryogenic and wet milling of Ti-6Al-4V. Procedia CIRP. 2016;46:91–94. doi:10.1016/j.procir.2016.02.014.
  • Manikanta JE, Raju BN, Prasad C, et al. Machining performance on SS304 using nontoxic, biodegradable vegetable-based cutting fluids. Chem Data Collect. 2022;42:100961. doi:10.1016/j.cdc.2022.100961.
  • Liu N, Zou X, Yuan J, et al. Performance evaluation of castor oil-ethanol blended coolant under minimum quantity lubrication turning of difficult-to-machine materials. J Manuf Process. 2020;58:1–10. doi:10.1016/j.jmapro.2020.07.058.
  • Danish M, Ginta TL, Habib K, et al. Thermal analysis during turning of AZ31 magnesium alloy under dry and cryogenic conditions. Int J Adv Manuf Technol. 2017;91(5–8):2855–2868. doi:10.1007/s00170-016-9893-5.
  • Kaynak Y, Gharibi A, Yılmaz U, et al. A comparison of flood cooling, minimum quantity lubrication and high pressure coolant on machining and surface integrity of titanium Ti-5553 alloy. J Manuf Process. 2018;34:503–512. doi:10.1016/j.jmapro.2018.06.003.
  • He P, Kong H, Liu Q, et al. Elevated temperature mechanical properties of TiCN reinforced AlSi10Mg fabricated by laser powder bed fusion additive manufacturing. Mater Sci Eng A. 2021;811:141025. doi:10.1016/j.msea.2021.141025.
  • Davis JM, Saei M, Mohanty DP, et al. Cutting of tantalum: why it is so difficult and what can be done about it. Int J Mach Tools Manuf. 2020;157:103607. doi:10.1016/j.ijmachtools.2020.103607.
  • Kishawy HA, Wilcox J. Tool wear and chip formation during hard turning with self-propelled rotary tools. Int J Mach Tools Manuf. 2003;43(4):433–439. doi:10.1016/S0890-6955(02)00239-0.
  • Saez-de-Buruaga M, Soler D, Aristimuño PX, et al. Determining tool/chip temperatures from thermography measurements in metal cutting. Appl Therm Eng. 2018;145:305–314. doi:10.1016/j.applthermaleng.2018.09.051.
  • Mia M, Dhar NR. Effect of high pressure coolant jet on cutting temperature, tool wear and surface finish in turning hardened (HRC 48) steel. J Mech Eng. 2015;45(1):1–6. doi:10.3329/jme.v45i1.24376.
  • Siddhpura A, Paurobally R. A review of flank wear prediction methods for tool condition monitoring in a turning process. Int J Adv Manuf Technol. 2013;65(1–4):371–393. doi:10.1007/s00170-012-4177-1.
  • Siow PC, Ghani JA, Rizal M, et al. The study on the properties of TiCx N1− x coatings processed by cathodic arc physical vapour deposition. Tribol - Mater Surf Interf. 2019;13(1):58–66. doi:10.1080/17515831.2019.1580447.
  • Bhatia A, Juneja M, Juneja N. (2021). Optimization of input parameters for CNC turning of SS304: a grey relational analysis and response surface methodology approach.
  • Chen L, Tai BL, Chaudhari RG, et al. Machined surface temperature in hard turning. Int J Mach Tools Manuf. 2017;121:10–21. doi:10.1016/j.ijmachtools.2017.03.003.
  • Junaidh AP, Yuvaraj G, Peter J, et al. Influence of process parameters on the machining characteristics of austensite stainless steel (AISI 304). Mater Today Proc. 2018;5(5):13321–13333. doi:10.1016/j.matpr.2018.02.324.
  • Chien W-T, Chou C-Y. The predictive model for machinability of 304 stainless steel. J Mater Process Technol. 2001;118(1–3):442–447. doi:10.1016/S0924-0136(01)00875-5.
  • Rao KMC, Malghan RL, Herbert MA, et al. Dataset on flank wear, cutting force and cutting temperature assessment of austenitic stainless steel AISI316 under dry, wet and cryogenic during face milling operation. Data Br. 2019;26:104389. doi:10.1016/j.dib.2019.104389.
  • Deshpande S, Deshpande Y. A review on cooling systems used in machining processes. Mater Today Proc. 2019;18:5019–5031. doi:10.1016/j.matpr.2019.07.496.
  • Chetan B, Behera C, Ghosh S, et al. Wear behavior of PVD TiN coated carbide inserts during machining of Nimonic 90 and Ti6Al4 V superalloys under dry and MQL conditions. Ceram Int. 2016;42(13):14873–14885. doi:10.1016/j.ceramint.2016.06.124.
  • Patil P, Karande P. Experimental investigations and optimization of machining parameters in CNC turning of SS304 using coolant at 0°C. J Manuf Mater Process. 2022;6(6):128. doi:10.3390/jmmp6060128.
  • Kümmel J, Gibmeier J, Müller E, et al. Detailed analysis of microstructure of intentionally formed built-up edges for improving wear behaviour in dry metal cutting process of steel. Wear. 2014;311(1–2):21–30. doi:10.1016/j.wear.2013.12.012.
  • Tcheuhebou Tina SA, Javidikia M, Jahazi M, et al. The influence of tool geometry parameters on thermo-mechanical loads and residual stresses induced by orthogonal cutting of AA6061-T6: a numerical investigation. Processes. 2023;11(4):996. doi:10.3390/pr11040996.
  • Salame C, Bejjani R. A better understanding of the cryogenic environment and the effect of nozzle location on the machinability of low carbon steel. J Manuf Process. 2022;74:544–556. doi:10.1016/j.jmapro.2021.12.031.
  • Chungchoo C, Saini D. A computer algorithm for flank and crater wear estimation in CNC turning operations. Int J Mach Tools Manuf. 2002;42(13):1465–1477. doi:10.1016/S0890-6955(02)00065-2.
  • Giusti F, Santochi M, Tantussi G. On-Line sensing of flank and crater wear of cutting tools. CIRP Ann. 1987;36(1):41–44. doi:10.1016/S0007-8506(07)62549-9.
  • Seid Ahmed Y, Paiva JM, Veldhuis SC. Characterization and prediction of chip formation dynamics in machining austenitic stainless steel through supply of a high-pressure coolant. Int J Adv Manuf Technol. 2019;102(5–8):1671–1688. doi:10.1007/s00170-018-03277-7.
  • Ahmed YS, Fox-Rabinovich G, Paiva JM, et al. Effect of built-Up edge formation during stable state of wear in AISI 304 stainless steel on machining performance and surface integrity of the machined part. Materials (Basel). 2017;10(11):1230. doi:10.3390/ma10111230.
  • Sampath Kumar T, Ramanujam R, Vignesh M, et al. Comparative evaluation of performances of TiAlN, AlCrN, TiAlN/AlCrN coated carbide cutting tools and uncoated carbide cutting tools on turning Inconel 825 alloy using Grey Relational Analysis. Sensors Actuators A Phys. 2018;279:331–342. doi:10.1016/j.sna.2018.06.041.
  • Sateesh Kumar C, Kumar Patel S. Hard machining performance of PVD AlCrN coated Al2O3/TiCN ceramic inserts as a function of thin film thickness. Ceram Int. 2017;43(16):13314–13329. doi:10.1016/j.ceramint.2017.07.030.
  • Kumbhar NN, Mulay AV. Post processing methods used to improve surface finish of products which are manufactured by additive manufacturing technologies: a review. J Inst Eng Ser C. 2018;99(4):481–487. doi:10.1007/s40032-016-0340-z.
  • Nomani J, Pramanik A, Hilditch T, et al. Stagnation zone during the turning of Duplex SAF 2205 stainless steels alloy. Mater Manuf Process. 2017;32(13):1486–1489. doi:10.1080/10426914.2017.1279289.
  • Liu J, Han R, Sun Y. Research on experiments and action mechanism with water vapor as coolant and lubricant in Green cutting. Int J Mach Tools Manuf. 2005;45(6). doi:10.1016/j.ijmachtools.2004.09.022.
  • Wenbo L, Lijun Z, Cunman Z, et al. The influence of surface topography on friction squeal – a review. Proc Inst Mech Eng Part J J Eng Tribol. 2022;23(11). doi:10.1177/13506501221074807.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.