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Review Article

Pressure Swing Distillation: Heat Integration and Economics

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Received 31 Jul 2023, Accepted 10 Jan 2024, Published online: 30 Jan 2024
 

ABSTRACT

This review article explores the azeotropic mixtures and investigates the application of Pressure Swing Distillation (PSD) as an effective separation method. Azeotropic mixtures have compositions that result in vapor and liquid phases with the same composition, making them challenging to separate using simple distillation. The content offers a structured approach to design, optimize, and execute separation processes, emphasizing the importance of heat integration, process optimization, control strategies, economic considerations, and environmental impacts within the context of PSD. Furthermore, these findings provide valuable insights for practitioners in the selection of appropriate heat-integration, optimization methods, and balancing the trade-off between economy and controllability when selecting an appropriate separation technique by balancing the economic benefits and controllable performance of different methods. PSD is reviewed detailing thermodynamic equilibrium, selection of pressure and column sequence, heat integration, optimization techniques, control strategy, and economics. The recent progresses of PSD are evaluated to determine how different heat integration techniques are useful in achieving cost and energy savings. The review provides valuable guidance to researchers and engineers navigating the complexities of azeotropic mixture separation, with a specific focus on PSD practical applications.

NOMENCLATURE

CEPCI=

chemical engineering plant cost index

CSCinst=

installed cost of column shell

FHIPSD=

fully heat-integrated PSD

ƒi0L=

liquid fugacity in standard state

GA=

genetic algorithm

HIDiC=

heat-integrated distillation column

HIPSD=

heat integrated PSD

HOM=

heuristic optimization method

HP/LP=

high pressure/low pressure

HPC=

high-pressure column

Ki=

phase equilibrium constant

LPC=

low-pressure column

M&S=

Marshall & Swift index

MP=

medium pressure

NT=

number of stages

POM=

partial optimization method

PSBD=

pressure-swing batch distillation

PSD=

pressure-swing distillation

QSPR=

quantitative structure-property relationship

RR=

reflux ratio

SAA=

sequential annealing algorithm

SIM=

sequential iterative method

TAC=

total annual cost

TCinst=

installed cost of trays

TCS=

temperature control stage

VDC=

variable diameter column

VLE=

vapor-liquid equilibrium

VRC=

vapor recompression column

αij=

relative volatility

γiL=

activity coefficient

Acknowledgments

Financial assistance provided by Oil and Natural Gas Corporation Energy Centre, New Delhi, India is gratefully acknowledged. Ramdas S. Kadam acknowledges the contribution of SERB, DST, GOI, and CII for Prime Minister Fellowship. Ganapati D. Yadav acknowledges support as R.T. Mody Distinguished Professor and Tata Chem. S Darbari Distinguished Professor of Leadership and Innovation, and J. C. Bose National Fellow and National Science Chair (Mode 1) from SERB/DST-GOI.

Disclosure statement

No potential conflict of interest was reported by the author(s).

Additional information

Funding

This work was supported by the ONGC Energy Centre [Research Grant]; Science and Engineering Researh Board (SERB), Govt. of India [Prime Minister’s Fellowship]; Science and Engineering Research Board (SERB), Govt. of India [National Science Chair (Mode I)].

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