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Production & Manufacturing

An acceptance sampling plan for the odd exponential-logarithmic Fréchet distribution: applications to quality control data

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Article: 2304497 | Received 18 Sep 2023, Accepted 09 Jan 2024, Published online: 21 Jan 2024

Abstract

This study focuses on implementing a group acceptance sampling plan (GASP) for simultaneous inspection of objects with complex lifespan patterns described by the odd exponential logarithmic (OEL) Fréchet distribution. The inspiration from the proposed model stems from the challenges posed by the objects that exhibited right-skewed, j-shaped, reversed j-shaped and nearly symmetric densities, along with decreasing and increasing hazard rates. A mathematical function is derived to identify key points in the distribution, crucial for designing the inspection process based on factors like testing duration and acceptable risk levels. Performance is assessed across various quality levels, with a simulation study providing insights into parameter changes. The results are clarified via visual representations. The minimum ratios of actual to expected lifespan at specific risk levels, utilizing real-world data to validate the approach are computed. Finally, a comparison is driven in the quest of highlighting the efficacy and versatility of the proposed acceptance sampling plan (ASP) under the inverse log-logistic and generalized exponential (GE) models.

Classification codes::

1. Introduction

In the modern age, the advancement in technology has encouraged innovation in industrial sectors and also increased the process of production as well. When talking about bulk of experiments especially related to quality control, the hundred percent inspections cannot be highlighted due to monetary and time limitations. Therefore, for making quality control experiments as efficient as possible and evaluating the quality of the product, several sampling distributions and statistical methods are used. In the field of lifetime testing and quality control the acceptance sampling plan (ASP) has acquired some popularity. In ASP, the decision about accepting or rejecting a lot is made on the basis of life test or inspection which involves selection of a random sample from the lot. The ASP is a technique which describes the standards for allocating lots and the sample size that is used. It is also used to decide whether a lot of products meet predefined quality standards or not (Algarni, Citation2022).

It is widely recognized that nanotechnology has a profound impact on our daily lives. Suitable statistical techniques are indispensable in advancing this field. The application of nanotechnology requires careful statistical analysis, as was highlighted by Lu et al. (Citation2009). Sampling is a key method for evaluating the item quality. Many Researchers used different sampling plans, such as single sampling plan (SSPa) (Abd El-Raheem, Citation2020), where we randomly choose a sample from the lot and decide on the quality of the whole lot based on the sample. The decision is based on predefined criteria for what’s an acceptable quality. The second type is a double sampling plan (DASP) (Gui & Xu, Citation2015) with two inspection stages. In the first stage, a smaller initial sample is inspected, and based on its quality, a decision is made to accept, reject, or take a second larger sample. The final decision regarding the lot is then made based on this larger sample. A sequential sampling plan (SSPb) involves inspecting samples individually and deciding after each sample. The decision for the lot is based on the cumulative results of all the samples inspected sequentially. The inspection process continues until a decision is reached with sufficient confidence in the quality of the lot (Rasay et al., Citation2018). An attribute sampling plan (ASPc) involves assessing the specific characteristics or attributes of a product or process. These attributes are typically categorized as either conforming or non-conforming based on predetermined quality criteria. The decision to accept or reject a lot is based on the proportion of non-conforming items in the sample following established statistical principles (Rasay et al., Citation2020).

The ASP includes total number of units n which are used for screening and the acceptance number c, if the failure in n are more than c the predefined acceptance number, the lot will be rejected otherwise it will be accepted. The acceptance of bad lot and rejection of good lot depends on ASP, the acceptance of poor lot is consumer risk and rejection of good lot is producer risk. The extension of standard sampling plan is group acceptance sampling plan (GASP). The GASP was developed by Jun et al. (Citation2006). Several distributions have been proposed by numerous researchers in terms of GASP, such as GASP based on percentiles for weibull Fréchet model (Ahmed & Yousof, Citation2022), GASP based on compound weibull exponential model by Yiğiter et al. (Citation2023), a hybrid GASP based on Gumbel distribution by Cheepuri et al. (Citation2023), GASP for alpha power transformation inverted perks distribution by Ameeq et al. (Citation2023), GASP for resubmitted lots under odd generalized exponential (GE) log-logistic distribution by Sivakumar et al. (Citation2023), GASP under truncated life test for log logistic and inverse Rayleigh distributions were used by Aslam and Jun (Citation2009), GASP for Odd GE log logistic regression was used by Sivakumar et al. (Citation2019), time truncated GASP under GE distribution was reported by Aslam et al. (Citation2011), Shafiq et al. (Citation2022) proposed odd Perks exponential distribution in their research on GASP, Rao (Citation2009) also used Marshal Olkin extended Lomax distribution for ASP in their research, the GASP under exponentiated Bell exponential distribution proposed by Fayomi et al. (Citation2022), Marshal Olkin kumaraswamy exponential distribution was introduced for GASP by Almarashi et al. (Citation2021).

Researchers have shown a significant interest in a technique called parameter induction for many years (Tahir & Nadarajah, Citation2015). This technique involves creating new probability distributions by strategically combining the existing distributions. Tahir and Nadarajah (Citation2015) provided a comprehensive explanation of the formation of these new distributions by introducing additional parameters. In another study, Tahir et al. (Citation2015) proposed a specific type of distribution called odd GE class. Alizadeh et al. (Citation2015) introduced the Kumaraswamy Marshall–Olkin class of distribution. Handique and Chakraborty (Citation2017) utilized the Marshal Olkin Kumaraswamy distribution in their research. Jamal et al. (Citation2020) described the Marshal Olkin odd Lindley family of distribution. Alizadeh et al. (Citation2020) introduced the odd log-logistic generalized Gompertz distribution. Al-Marzouki et al. (Citation2020) developed Topp-Leone odd Fréchet distributions. Eliwa et al. (Citation2021) created the exponentiated odd Chen-G family of distributions. Chesneau et al. (Citation2022) brought forth the odd exponential Logarithmic (OEL) family of distribution, which serves as a critical theoretical foundation for this study.

The idea of the OEL family of distribution was generated from exponential logarithmic distribution proposed by Tahmasbi and Rezaei (Citation2008). The exponential logarithmic distribution has significant part in theory of reliability, in various fields such as economics, engineering, medical sciences and manufacturing. The primarily rationale for selecting the odd exponential logarithmic Fréchet (OELF) distribution for GASP is that there is no existing literature reporting GASP applied to the OELF distribution. Some of the important points for taking the OELF distribution by using (Chesneau et al., Citation2022) for this study are as follows:

  • In terms of fitting, the OELF model transcends its competitor model.

  • There is significant flexibility in the shapes of the probability density function (pdf) and hazard rate function (hrf) in the OELF model.

  • The OELF distribution excels for the GASP due to the skewed distribution and closed form formulations for the cumulative distribution function (cdf) and quantile function (qf).

  • The OELF distribution has various applications for analyzing various types of lifetime data.

  • The OELF distribution enhances the usefulness of the exponential distribution by employing a fundamental ratio approach and logarithmic approach as well as several well-selected scaling factors.

In the light of aforementioned remarks, we recommend the OELF distribution as having the best dynamic characteristics for GASP. As previous researches stated that for skewed data median shows better performance than mean (Gupta, Citation1962), so we take median as quality parameter in this study. At some specific quality levels to satisfy α and β, GASP was used for the OELF model. For a given α, c and minimum number of g needed for test termination time and β are created. This study will be useful for researchers to use sampling plan for observing very small level of quality, when lifetime of objects follows various distributions under the OEL distribution family.

The rest of the article is structured as follows: Section 2 provides an overview of the theoretical foundation of the OELF model, detailing its qf, pdf and cdf. Section 3 establishes the GASP layout within the context of lifetime percentiles under a truncated life test. Section 4 offers an illustrative example of GASP applied to the OELF model. In Section 5, the proposed acceptance sampling technique is applied and summarized using a real-world data example. Lastly, Section 6 presents a succinct concluding summary of the study.

2. Theoretical background of the OELF model

Applications for the Fréchet distribution include accelerated life testing, rainfall and flooding, grocery store lines, sea currents, wind speeds and track race records, among others. According to Chesneau et al. (Citation2022), the pdf of the OELF model exhibits a distinctive shape with rightward skewness and inverted J-like patterns. This distribution, known as the OELF distribution having four parameters θ,γ,λ and ν. It is highly effective for analyzing various types of lifetime data. Previous research has confirmed that using the median as the quality parameter is optimal for the GASP (especially for generalized accelerated lifetime testing) approach, particularly when dealing with skewed distributions. Given the skewed nature of the OELF model, we introduce a new model specifically tailored for the GASP. First, we define the pdf, cdf and qf for the OEL-G family, as presented by Chesneau et al. (Citation2022), from which pdf, cdf and qf of the OELF distribution are derived. The cdf of the OEL-G family of distribution can be written as: (1) FOELG(t;θ,λ,τ)=11log(θ)log{1(1θ)eλG(t;τ)1G(t;τ)},tR,(1) where G(t;τ) represents the cdf of any baseline model having parameter vector τ and θ(0,1),λ>0.

The pdf of the OEL-G family of distribution can be written as: (2) fOELG(t;θ,λ,τ)={1log(θ)}g(t;τ)[1G(t;τ)]2(1θ)λeλG(t;τ)1G(t;τ)1(1θ)eλG(t;τ)1G(t;τ),tR(2)

The qf of the OEL-G model by EquationEquation (1) is (3) QOELG(q;θ,λ,τ)=G1{log(1θ1θ1q)λ+log(1θ1θ1q);τ}q(0,1),(3) where G1(y;τ) is qf of the baseline model. Given the cdf of Fréchet distribution as G(t)=e(tν)γ, with pdf g(t)=(γν)(tν)γ1e(tν)γ and qf tq=ν(lnq)1γ, then using EquationEquation (1), we can write the cdf and pdf of the OELF distribution, respectively as: (4) FOELF(t;θ,λ,γ,ν)=11log(θ)log[1(1θ)eλ{e(tν)γ1e(tν)γ}],(4) and (5) fOELF(t;θ,λ,γ,ν)={1log(θ)}γν(tν)γ1e(tν)γ[1e(tν)γ]2(1θ)λeλ{e(tν)γ1e(tν)γ}1(1θ)eλ{e(tν)γ1e(tν)γ}.(5)

The survival function (sf) and hrf of the OELF model are, respectively, expressed as: (6) SOELF(t;θ,λ,γ,ν)=1log(θ)log[1(1θ)eλ{e(tν)γ1e(tν)γ}],(6) and hOELF(t;θ,λ,γ,ν)=γν(tν)γ1e(tν)γ[1e(tν)γ]2×(1θ)λeλe(tγ)γ1e(νν)γ[1(1θ)eλe(tν)γ1e(tν)γ]log[1(1θ)eλe(tν)ν1e(tν)γ],t>0.

provides different shapes of pdf like j-shape, reverse j-shape, nearly symmetric, positively skewed shape and reverses j-shape for hrf. provides 3D shapes for different values of parameters for the OELF model. The logarithmic increase in profile has been noted for θ in (a), further such increase is more prominent for smaller values of ν. The peak is increasing with values of λ and γ in , the peak occurs for θ between 0 and 2.

Figure 1. Plots of OELF pdf and hrf for some different parametric values.

Figure 1. Plots of OELF pdf and hrf for some different parametric values.

Figure 2. 3D plots of OELF probability density function for different parameters.

Figure 2. 3D plots of OELF probability density function for different parameters.

As the qth qf of Fréchet distribution is tq=ν[lnq]1γ, so the qth qf of the OELF model using (Hussain et al., Citation2020) can be obtained from EquationEquation (3) as: (7) tq=ν[log{log(1θ1θ1q)λ+log(1θ1θ1q)}](1/γ)(7)

These functions are applied to further refine the GASP approach described below.

2.1. The related inference with simulation analysis

Let, x=(x1,x2,,xn) be the random sample of size n from the OELF distribution with PDF (5). Then, the likelihood function L for the vector of parameters δ=(θ,λ,γ,ν) for a OELF distribution using EquationEquation (5) is given by (8) Ln=nlog[1log(θ)]+(γ1)i=1nlog(tν)+ nlog(γ)nlog(ν)i=1n(tν)γ(8) 2i=1nlog(1e(tν)γ)+nlog(λ)λi=1n[e(tν)γ1e(tν)γ]+nlog(1θ)i=1nlog[1(1θ)eλe(tν)γ1e(tν)γ].

The first derivatives of Ln with respect to θ,λ,γ and ν are: Lnθ=nθlog(θ)n1θi=1neλe(tν)γ1e(tν)γ[1(1θ)eλe(tν)γ1e(tν)γ],Lnλ=nλi=1ne(tν)γ1e(tν)γ1[1(1θ)eλe(tν)γ1e(tν)γ],Lnγ=nγ+i=1nγ((γν)(tν)γ1e(tν)γ)(γν)(tν)γ1e(tν)γ+2i=1nγ(e(tν)γ)1e(tν)γλi=1nγ(e(tν)γ){1e(tν)γ}21[1(1θ)eλe(tν)γ1e(tν)γ],Lnν=nν+i=1nν((γν)(tν)γ1e(tν)γ)(γν)(tν)γ1e(tν)γ+2i=1nν(e(tν)γ)1e(tν)γλi=1nν(e(tν)γ){1e(tν)γ}21[1(1θ)eλe(tν)γ1e(tν)γ], The aforementioned equations are maximized in the R software’s optimum method, which are used to assess the MLEs.

3. Navigating the GASP layout in life-time percentile under truncated life test

In this section, the design parameters for the GASP under the OELF model are delineated. Based on the insights from prior research, wherein the median exhibited superior performance compared to mean in the context of skewed distributions (Aslam & Jun, Citation2009), the quality parameter selected for this study is the median. The overarching objective is to formulate a GASP framework under the assumption that the lifetime of the object adhere to the OELF model, characterized by parameters θ,λ and γ with a cdf defined in EquationEquation (4). GASP, as a statistical quality control tool, empowers a firm to scrutinize randomly selected samples, evaluating the overall performance of the lot through adept statistical techniques. The process of driving the design parameters and implementing GASP for the OELF, drawing from methodologies proposed by Almarashi et al. (Citation2021) and (Aslam & Jun, Citation2009), unfolds through the following steps:

  • Step 1

  • The sample size of the lot will be n=g×r, when we select number of groups g and assign predefined (r) items to each group.

  • Step 2

  • Select acceptance number c and the experimental time to.

  • Step 3

  • Record number of failures d for each group g by performing simultaneously.

  • Step 4

  • If number of failures d are more than c, then terminate the experiment and reject the lot otherwise do not reject the lot.

  • This condition is specifying that, for each group g within the total batch t, the number of defective items d in each group should be less than or equal to a certain critical value c.

Thus, for a given r, design parameters (c,g) define the preferred GASP. One can see from EquationEquation (4) that the cdf of the OELF model depends on θ,λ,ν and γ. The median life of the OELF model can be obtained using EquationEquation (7). It would be suitable to find for (termination time) because t0=a1w0, where to is often referred to as the acceptance number or the tolerable number of defective items, the maximum allowable number of defective items in the sample for the entire lot to be accepted is represented by wo and a1 refers to specific constant. If we take a1=0.5, the specified life is twice the experimental time. Using Shafiq et al. (Citation2022), we can obtained the probability of accepting the lot Pa(p). It states that the Pa(p) in a group ASP provides a quantitative measure of the likelihood of accepting a production lot based on the observed proportion of defective items. This information is crucial for companies to maintain quality standards, make informed decisions, and optimize their quality control processes and all the equations which are given below as: (9) Pa(p)={j=0c(rj)pj(1p)rj}g,(9) where the failure of objects in the group before time to is represented by probability p, which can be obtained by substituting EquationEquation (7) in EquationEquation (4). On the basis of EquationEquation (7), we set, w=ν[log{log(1θ1θ1q)λ+log(1θ1θ1q)}](1/γ)

Let m=[log{log(1θ1θ1q)λ+log(1θ1θ1q)}](1/γ)

Now, we substitute ν=w/m and t=a1w0 in EquationEquation (4), the probability of failure can be given as: p=11log(θ)log[1(1θ)eλ{e(tν)γ1e(tν)γ}], it can also be expressed as: (10) p=11log(θ)log[1(1θ)eλ{e((a1m)γ(w/wo)γ)1e(a1m)γ(w/wo)γ}].(10)

We can use EquationEquation (10) to find p for specified value of θ,λ and γ when a1 and r2=w/wo (where r2 is variability in determining the group size) are given. To describe the quality level of the product ratio w/wo (the product’s mean lifespan to certain lifespan) can be used. The failure probabilities given below p1 and p2 can be used to describe β and α, where β is the probability of accepting a bad lot and α is the probability of rejecting a good lot. For values given for θ,λ,γ,a1 and r2, we would evaluate values for c and g which follow the following constraints (11) Pa(p1|w/w0=r1)={j=0c(nr)p1j(1p1)rj}gβ(11) and (12) Pa(p2|w/w0=r2)={j=0c(nr)p2j(1p2)rj}g1α,(12) where the ratio at the ν is r1 and the ratio at the α is r2. The failure probabilities to be used in EquationEquations (11) and Equation(12) are (13) p1=11log(θ)log[1(1θ)eλ{e(a1m)γ1e(a1m)γ}](13) and (14) p2=11log(θ)log[1(1θ)eλ{e((a1m)γ(w/wo)γ)1e((a1m)γ(w/wo)γ)}](14)

To determine if the median lifespan has grown to the appropriate level, a statistical lifespan test must be performed. We can define the associated hypothesis as follows: (15) H0:w=r2×w0;(15) H1:w=r1×w0, with r1=1. The best design would be GASP with smallest sample size which complies with the disparity restrictions stated in EquationEquations (11) and Equation(12) and formulation is given as: (16) minimizecandg(16) subject to:Pa(p1|w/w0)β,Pa(p2|w/w0)1α,g,rZ+,0c<r, where, Z+={1,2,3,} denoted the set of positive integers. The acceptable region in this case is calculated by (17) Θ{(g,r,c):Pa(p1|w/w0)β,Pa(p2|w/w0)1α,g,rZ+,0c<r}.(17)

The g, c are the design variables for the prefixed values of r. Throughout the simulation, multiple mixtures of the plan parameters that satisfy the requirements of EquationEquation (17) for the pre-defined values of r. The optimum values of g and c were chosen, with a 5% maximum tolerable producer risk.

4. Explanatory example of GASP for the OELF model

The specified parameters for GASP include varying values for λ(1,1.25 and 1.5), γ(0.5), θ(0.85,0.95 and 0.96), β(0.25,0.10,0.050 and 0.010), r(5 and 10), a1(0.5 and 1) and r2(2,4,6 and 8), as detailed in below. The results indicate that minimizing consumer risk β leads to an increase in the number of groups, while increasing r2 results in a decrease in the number of groups. The probability of accepting a lot Pa(p) increases after reaching a certain point, holding g and c constant. For instance, when β=0.1, a1=0.5, r2=6 and r=5 (as shown in ), 55 units (11×10) are required for life testing. However, with all other values remaining constant and r increasing to 10, the units needed for life testing decrease to 20(2×10). In this context, choosing r=10 items proves more advantageous. The utilization of the median as a quality parameter for GASP results in a reduction in the number of groups and an increase in the operating characteristic Pa(p) values for the OELF model, attributable to the rise in the true median life. displays the median lifetime with values of c, g and OC derived from . The data indicates that as c and g values decrease, the true median life increases. Beyond a certain point, with constant c and g, OC values also rise.

Table 1. GASP displaying minimal g and c for λ=1, γ=0.5 and θ=0.85.

Table 2. GASP displaying minimal g and c for λ=1.25, γ=0.5 and θ=0.95.

Table 3. GASP displaying minimal g and c for λ=1.5, γ=0.5 and θ=0.96.

Table 4. Optimized values of g, c and Pa(p) when λ=1.25, γ=0.5, θ=0.95, r=5 and a1=1.

Examining the results from using an example from Singh and Tripathi (Citation2017). Let us assume that lifespan of the ball bearing is 5000 cycles tested through the OELF model with γ=0.5. The producer’s risk is 5%, and the consumer’s risk is 25% for an average life of 10,000 cycles. In an experiment with 5000 cycles and 10 groups, where w0=5000, λ=1.5, γ=0.5, θ=0.96, the producer’s risk =0.05, r2=4, a1=1, r=5 and β=0.1, results from show g=12 and 3. Thus 60 units (12×5) are drawn, allocating five units to each of the 12 groups. The median life statistically exceeds the prescribed life if no more than three units fail before 5000 cycles in these groups with 5 units each, a failure of more than three objects would lead the analyst to interpret that the lifetime exceeds 10,000 cycles with a 95% confidence interval, and the considered lot should be accepted.

shows the above-mentioned phenomena for g, c and OC (probability values) by plotting the optimized values obtained from and . From figure, it can be seen that with increase in median life the value of g began to decreases and then, after some points, it remains constant, but the value of probability (OC values) increase rapidly. At these points, the under investigation lot would be accepted under the OELF model and it will save cost and time.

Figure 3. Graphical representation for g and OC values for some parametric values which are obtained from and .

Figure 3. Graphical representation for g and OC values for some parametric values which are obtained from Tables 2 and 3.

5. Applications of GASP for the OELF model using real data sets

In this section, we take real dataset examples of GASP under the OELF model, which consists of failure times of 30 repairable equipments. The data were obtained from the study represented by Elbatal et al. (Citation2022). The failure times are given below in .

Table 5. Failure time of repairable equipments.

The maximum likelihood estimates of the OELF distribution for the above-mentioned data set for four parameters with their standard errors in parentheses like λ̂=0.01223(0.002213), γ̂=1.6183(0.44813), θ̂=0.34040(0.07836) and ν̂=0.13691(0.11037) are given in . According to Kolmogrove–Smirnove test the p value for the fitted the OELF model is 0.9998 and the highest distance between data and fitted OEFL distribution is 0.062991.

Table 6. GASP displaying minimal g and c for λ̂=0.01223, γ̂=1.6183 and θ̂=0.34040.

represents the better fit of the data with histogram of the data with estimated pdf, estimated cdf with empirical cdf, probability–probability (P–P) plot and quantile–quantile (Q–Q) plot. It can be also be seen that total time on test (TTT) and also increased estimated hrf show the better fit of failure times of repairable equipment under the OELF model.

Figure 4. Graphical representation of the OELF model for data-set I (a) estimated pdf; (b) estimated cdf; (c) P–P plot; (d) Q–Q plot; (e) estimated hrf; (f) TTT plot.

Figure 4. Graphical representation of the OELF model for data-set I (a) estimated pdf; (b) estimated cdf; (c) P–P plot; (d) Q–Q plot; (e) estimated hrf; (f) TTT plot.

Another real data set example for GASP under the OELF model was taken from article of Rasay et al. (Citation2020). The data set consists of failure times of 23 deep grove ball bearings (recorded in million of revolutions). The failure times are given in .

Table 7. Failure time of ball bearing.

The maximum likelihood estimates of the OELF distribution for second data set for four parameters with their standard errors in parentheses like λ̂=0.0053(0.004479631), γ̂=2.1359(0.778301784), θ̂=0.4150(0.156101050) and ν̂=7.48431(0.6222) are given in . According to Kolmogrove–Smirnove test the p value for the fitted the OELF model is 0.8346 and the highest distance between data and fitted OELF distribution is 0.1296.

Table 8. GASP displaying minimal g and c for λ̂=0.0053, γ̂=2.1359 and θ̂=0.4150.

represents histogram for the data having estimated pdf, estimated cdf with empirical cdf, P–P plot, Q–Q plot, TTT plot and also increased estimated hrf which show the better fit of failure times of deep grove ball bearings under the OELF model.

Figure 5. Graphical representation of the OELF model for data-set II (a) epdf (b) ecdf (c) P–P plot (d) Q–Q plot; (e) estimated hrf; (f) TTT plot.

Figure 5. Graphical representation of the OELF model for data-set II (a) epdf (b) ecdf (c) P–P plot (d) Q–Q plot; (e) estimated hrf; (f) TTT plot.

The true median lifetimes, n (sample size), c, g and OC values taken from and for the two data sets are shown in . Assuming data set I with λ̂=0.01223, γ̂=1.6183, θ̂=0.34040, r=5, a1=1, β=0.05 given when c and g decrease the probability increase, hence lot will be accepted. Similarly, considering taking data set II with λ̂=0.0053, γ̂=2.1359, θ̂=0.4150, r=10,a1=0.5,β=0.25 given when c and g decrease the probability increase, hence lot will be accepted. It can be seen from the above results for both the data sets, at optimized cost and time, less number of groups are tested.

Table 9. True median lifetimes, sample sizes, g, c and OC values of the two data sets.

5.1. Comparative study of OSP and GASP

ASPs are used in the batch judgment process to assess whether the departing or arriving groups should be accepted or rejected based on a specified quality. The two variables that experienced experts should consider most carefully and maximize the length of the study and sample size. Although the OSP can assist with this optimization, only one object will be reviewed at a time in this plan. In contrast, when several items are examined by grouping the items together, a GASP may also attain the best cost and inconvenience.

The proposed GASP is an extension of the OSP for g=1 and n=r. In this part, considering g=1, we differentiate the recommended GASP with the OSP. For this objective, we offered a comparison of the proposed GASP under =5 and r=10 with β=0.25, λ̂=0.0053, γ̂=2.1359, and θ̂=0.4150. Comparison of n and c in highlighted that the GASP is the ideal technique when contrasted to OSP because GASP holds minimal n and c and thus helpful in optimizing cost and time.

Table 10. n and c for GASP and OSP when β=0.25, λ̂=0.0053, γ̂=2.1359 and θ̂=0.4150.

5.2. Comparison with plans used under different models

In this section, we compared the plan presented in this article with previous studies of Tripathi et al. (Citation2021) and Aslam et al. (Citation2011). The GASP for the inverse log logistic (INLL) model and GE model having β=(0.25,0.1,0.05,0.01) and a1=0.5, are (g,r,c)=(123,10,6) and (g,r,c)=(7,10,6), respectively. So, to reach a same decision about the submitted product, the number of samples required for our plan is 30, n=r×g and while the number of samples required for comparative plans are 1230 for OPE distribution and 70 for GE distribution, respectively. Further comparison with number of samples required for each plan is given below in . represents comparison of the behavior of OC values for the OELF, INLL and GE models. In , the OC curve for the OELF model consistently exhibits higher values as compared to the INLL and GE models. Hence, the OELF model is better at correctly accepting lots or processes according to the specified criteria ().

Figure 6. Graphical representation of OC values for the OELF, INLL and GE distribution.

Figure 6. Graphical representation of OC values for the OELF, INLL and GE distribution.

Table 11. Comparison of sample sizes for GASP between different models having a1=0.5.

6. Conclusion

This study highlights a GASP with the assumption that the lifespan of items follows an OELF distribution. The proposed approach involves equating the risks of consumers and producers, ensuring a balanced perspective and the determination of acceptance number c and the number of groups g. The operating characteristics values obtained through the proposed approach provide valuable insights into the efficiency and reliability of the proposed GASP. Graphical representations offered a clear visualization of how the acceptance number c and the number of groups g varied with changes in the true median life, demonstrating the adaptability and effectiveness of the proposed approach. Furthermore, a comprehensive set of tables presented the results obtained under various parametric conditions. Notably, as the true median life increases, the acceptance number c and the number of groups g tends to rise. This trend underscored the plan’s capability to accommodate longer-lasting items while maintaining stringent quality control. The proposed study goes beyond a mere presentation of numerical results. The risks associated with both consumers and producers, ensuring a balanced and fair evaluation of the sampling plan. This approach adds a layer of practicality to the findings of the study, making them applicable in real-world scenarios. Moreover, the comparative study conducted in this research highlights the superiority of the proposed GASP over traditional ordinary sampling plans. The GASP under OELF distribution performed best as compared to GASP under INLL model and GE model. The proposed study clearly concluded that to obtain optimum values of time and cost, an industrialist should use a GASP under the OELF model for the failure time data. The demonstrated advantages, coupled with the theoretical underpinnings and robust statistical analysis, reinforce the validity and practicality of the proposed approach. Future research should expand the study’s scope to encompass a wider range of industries and diverse operational conditions to ensure a more comprehensive evaluation of the plan’s effectiveness in various context. Collaborating with industries can lead in integrating the GASP into existing production processes and addressing industry-specific nuances.

Supplemental material

Supplementary File of R codes.pdf

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Revised OELF copy changes in red.bbl

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Disclosure statement

No potential conflict of interest was reported by the author(s).

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