61
Views
0
CrossRef citations to date
0
Altmetric
Mechanical Engineering

Performance analysis of EDM parameters on silicon nitride-titanium nitride composite for improving geometrical tolerances: an integrated GRA-RSM approach

ORCID Icon, , ORCID Icon, , ORCID Icon, , ORCID Icon, ORCID Icon & ORCID Icon show all
Pages 430-441 | Received 08 Dec 2022, Accepted 21 Feb 2024, Published online: 15 Apr 2024

References

  • Ahmad, N., and H. Sueyoshi. 2010. “Properties of Si3N4–TiN Composites Fabricated by Spark Plasma Sintering by Using a Mixture of Si3N4 and Ti Powders.” Ceramics International 36 (2): 491–496. doi:10.1016/j.ceramint.2009.09.029.
  • Alfattani, R., M. Yunus, L. Selvarajan, and K. Venkataramanan. 2023. “Spark Erosion Behavior in the Machining of MoSi2–SiC Ceramic Composites for Improving Dimensional Accuracy.” Journal of the Mechanical Behavior of Biomedical Materials 148: 106166. doi:10.1016/j.jmbbm.2023.106166.
  • Chiabert, P., F. Lombardi, and M. Orlando. 1998. “Benefits of Geometric Dimensioning and Tolerancing.” Journal of Materials Processing Technology 78 (1–3): 29–35. doi:10.1016/S0924-0136(97)00459-7.
  • Dikshit, M. K., S. Singh, V. K. Pathak, K. K. Saxena, M. K. Agrawal, V. Malik, K. Hazim Salem, and M. I. Khan. 2023. “Surface Characteristics Optimization of Biocompatible Ti6Al4V with RCCD and NSGA II Using Die Sinking EDM.” Journal of Materials Research and Technology 24:223–235. doi:10.1016/j.jmrt.2023.03.005.
  • Ferreira, T. S., F. M. S. Carvalho, and C. C. Guedes-Silva. 2019. “Densification and Microstructure of Si3N4-TiN Ceramic Composites.” Cerâmica 65: 87–91. doi:10.1590/0366-6913201965s12605.
  • Gotoh, H., T. Tani, and N. Mohri. 2016. “EDM of Insulating Ceramics by Electrical Conductive Surface Layer Control.” Procedia CIRP 42:201–205. doi:10.1016/j.procir.2016.02.271.
  • Lee, T. C., and W. S. Lau. 1991. “Some Characteristics of Electrical Discharge Machining of Conductive Ceramics.” Materials and Manufacturing Processes 6 (4): 635–648. doi:10.1080/10426919108934794.
  • Lin, Y.-C., A.-C. Wang, D.-A. Wang, and C.-C. Chen. 2009. “Machining Performance and Optimizing Machining Parameters of Al 2 O 3 –TiC Ceramics Using EDM Based on the Taguchi Method.” Materials & Manufacturing Processes 24 (6): 667–674. doi:10.1080/10426910902769285.
  • Murugan, C., R. M. S. Kumar, and S. V. Alagarsamy. 2022. “Investigations on Electric Discharge Machining Behaviour of Si3N4 -TiN Ceramic Composite.” Silicon 14 (2): 547–555. doi:10.1007/s12633-020-00848-w.
  • Muttamara, A., Y. Fukuzawa, N. Mohri, and T. Tani. 2003. “Probability of Precision Micro-Machining of Insulating Si3N4 Ceramics by EDM.” Journal of Materials Processing Technology 140 (1–3): 243–247. doi:10.1016/S0924-0136(03)00745-3.
  • Nguyen, H.-P., and V.-D. Pham. 2021. “Single Objective Optimization of Die- Sinking Electrical Discharge Machining with Low Frequency Vibration Assigned on Workpiece by Taguchi Method.” Journal of King Saud University - Engineering Sciences 33 (1): 37–42. doi:10.1016/j.jksues.2019.11.001.
  • Oßwald, K., S. Schneider, A. Klink, and T. Bergs. 2022. “White Layer Thickness Variation in Die Sinking EDM.” Procedia CIRP 113:5–9. doi:10.1016/j.procir.2022.09.111.
  • Petrovic, J. J. 1995. “Mechanical Behavior of MoSi2 and MoSi2 Composites.” Materials Science and Engineering: A 192–193:31–37. doi:10.1016/0921-5093(94)03246-7.
  • Philip, J. T., J. Mathew, and B. Kuriachen. 2021. “Transition from EDM to PMEDM – Impact of Suspended Particulates in the Dielectric on Ti6Al4V and Other Distinct Material Surfaces: A Review.” Journal of Manufacturing Processes 64:1105–1142. doi:10.1016/j.jmapro.2021.01.056.
  • Rajavel, R., L. Selvarajan, G. Rajkumar, R. Raja, and A. Rakshna. 2021. “Investigation on Machinability of Al 2024 & 7.5% Si3N4 Metal Matrix Composite with PMEDM Using Taguchi Based GRA.” Materials Today: Proceedings 46:9449–9453. doi:10.1016/j.matpr.2020.03.234.
  • Rajkumar, G., M. Saravanan, A. B. H. Bejaxhin, S. Sharma, S. P. Dwivedi, R. Kumar, and S. Singh. 2023. “Parametric Optimization of Powder-Mixed EDM of AA2014/Si3N4/Mg/Cenosphere Hybrid Composites Using Fuzzy Logic: Analysis of Mechanical, Machining, Microstructural, and Morphological Characterizations.” Journal of Composites Science 7 (9): 380. doi:10.3390/jcs7090380.
  • Rehman, A. U., W. Arif, M. I. Hussain, S. Miran, S. Hussain, and G. H. Lee. 2022. “Analysis of Particle Size and Concentration in Die Sinking Electric Discharge Machining.” Materials 15 (14): 4932. doi:10.3390/ma15144932.
  • Sarma, P., D. J. Borah, P. K. Patowari, and A. Likhite. 2022. “Machinability Study of Austempered Ductile Iron Using Die-Sinking EDM.” International Journal of Machining and Machinability of Materials 24 (3–4): 314. doi:10.1504/IJMMM.2022.125201.
  • Selvarajan, L., C. S. Narayanan, and R. JeyaPaul. 2016. “Optimization of EDM Parameters on Machining Si3 N4 –TiN Composite for Improving Circularity, Cylindricity, and Perpendicularity.” Materials and Manufacturing Processes 31 (4): 405–412. doi:10.1080/10426914.2015.1058947.
  • Selvarajan, L., R. Rajavel, C. Arun, and C. Raju. 2023a. “Experimental Analysis and Surface Morphology of Holes Made by Electrical Discharge Machining on MoSi2-SiC Composite.” Journal of Materials Engineering and Performance. doi:10.1007/s11665-023-09000-2.
  • Selvarajan, L., R. Rajavel, B. Prakash, D. G. Mohan, and S. Gopi. 2020. “Investigation on Spark Electrical Discharge Machining of Si3N4 Based Advanced Conductive Ceramic Composites.” Materials Today: Proceedings 27:2174–2178. doi:10.1016/j.matpr.2019.09.090.
  • Selvarajan, L., R. Rajavel, K. Venkataramanan, and V. P. Srinivasan. 2023b. “Experimental Investigation on Surface Morphology and Recasting Layer of Si3N4-TiN Composites Machined by Die-Sinking and Rotary EDM.” Ceramics International 49 (5): 8487–8501. doi:10.1016/j.ceramint.2022.11.011.
  • Selvarajan, L., R. Rajavel, M. Yunus, and R. Alfattani. 2023c. “Die-Sinking and Rotary EDM Surface and Subsurface Analysis of MoSi 2 -SiC Ceramic Composites.” Materials Science and Technology 39 (18): 3150–3166. doi:10.1080/02670836.2023.2240103.
  • Selvarajan, L., R. Rajendran, S. K. Shanmugakani, and K. Venkataramanan. 2023d. “Analyzing the Geometrical Errors of Silicon Nitride-Titanium Nitride on Performing Electric Discharge Machining Using Response Surface Methodology.” Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering. doi:10.1177/09544089231166303.
  • Selvarajan, L., C. Sathiya Narayanan, and R. Jeyapaul. 2014a. “Multi-Objective Optimization on Electric Discharge Machining Using by Grey Relational Analysis.” Applied Mechanics and Materials 592–594:550–554. doi:10.4028/www.scientific.net/AMM.592-594.550.
  • Selvarajan, L., C. Sathiya Narayanan, and R. Jeyapaul. 2014b. “Optimization of Machining Characteristics in EDM of Si3N4-TiN Composites by Taguchi Grey Relational Analysis.” Applied Mechanics and Materials 592–594:600–604. doi:10.4028/www.scientific.net/AMM.592-594.600.
  • Selvarajan, L., and K. Venkataramanan. 2023a. “Si 3 N 4 –TiN Conductive Ceramic Composites: Topography on EDMed Surfaces and Precise Drilled Holes.” Materials Science and Technology 39 (15): 2006–2017. doi:10.1080/02670836.2023.2187156.
  • Selvarajan, L., and K. Venkataramanan. 2023b. “Surface Morphology and Drilled Hole Accuracy of Conductive Ceramic Composites Si3N4–TiN and MoSi2–SiC on EDMed Surfaces.” Wear 530–531:204973. doi:10.1016/j.wear.2023.204973.
  • Selvarajan, L., K. Venkataramanan, A. Nair, and T. S. Senthilkumar. 2023e. “Enhanced Jaya Optimization in Electrical Discharge Hole Making of MoSi2–SiC Composite with Surface Morphology Analysis.” Journal of the Brazilian Society of Mechanical Sciences and Engineering 45 (10): 555. doi:10.1007/s40430-023-04493-3.
  • Selvarajan, L., K. Venkataramanan, A. Nair, and V. P. Srinivasan. 2023f. “Simultaneous Multi-Response Jaya Optimization and Pareto Front Visualization in EDM Drilling of MoSi2-SiC Composites.” Expert Systems with Applications 230:120669. doi:10.1016/j.eswa.2023.120669.
  • Selvarajan, L., K. Venkataramanan, K. P. S. Perumal, M. Yunus, R. Alfattani, and A. Aravindhan. 2023g. “A Review of Spark Erosion Machining Efficiency, Characterization and Optimization Techniques for Ceramic Composites.” Composite Interfaces 31 (4): 485–536. doi:10.1080/09276440.2023.2268967.
  • Selvarajan, L., K. Venkataramanan, R. Rajavel, and T. S. Senthilkumar. 2023h. “Fuzzy Logic Optimization with Regression Analysis on EDM Machining Parameters of Si3N4-TiN Ceramic Composites.” Journal of Intelligent & Fuzzy Systems 44 (6): 8869–8888. doi:10.3233/JIFS-223650.
  • Sharma, S., U. K. Vates, and A. Bansal. 2022. “Influence of Die-Sinking EDM Parameters on Machining Characteristics of Alloy 625 and Alloy 718: A Comparative Analysis.” Materials Today: Proceedings 50:2493–2499. doi:10.1016/j.matpr.2021.10.450.
  • Sheth, M., K. Gajjar, A. Jain, V. Shah, H. Patel, R. Chaudhari, and J. Vora. 2021. “Multi-Objective Optimization of Inconel 718 Using Combined Approach of Taguchi—Grey Relational Analysis.” In Advances in Mechanical Engineering, 229–235. Singapore: Springer.
  • Singh, R., R. P. Singh, and R. Trehan. 2022a. “Parametric Investigation of Tool Wear Rate in EDM of Fe-Based Shape Memory Alloy: Microstructural Analysis and Optimization Using Genetic Algorithm.” World Journal of Engineering 19 (3): 418–428. doi:10.1108/WJE-04-2021-0203.
  • Singh, R., R. P. Singh, and R. Trehan. 2022b. “Surface Integrity and Accuracy Based Aspects in EDM of Cu-Based SMA: An Experimental Investigation with Microstructural Analysis.” Advances in Materials and Processing Technologies 10 (1): 99–112. doi:10.1080/2374068X.2022.2099655.
  • Somani, N., Y. K. Tyagi, and P. Kumar. 2021. “Review on Alternative Approaches to Fabricate the Copper Based Electric Discharge Machining (EDM) Electrodes.” IOP Conference Series: Materials Science & Engineering 1116 (1): 012105. doi:10.1088/1757-899X/1116/1/012105.
  • Srinivasan, V. P., C. Ch Sandeep, A. Shanthi, B. H. Bejaxhin, R. Anandan, and M. Abisha Meji. 2022. “Comparative Study on EDM Parameter Optimization for Adsorbed Si3N4–TiN Using TOPSIS and GRA Coupled with TLBO Algorithm.” Adsorption Science & Technology 2022:1–19. doi:10.1155/2022/4112448.
  • Srinivasan, V. P., P. K. Palani, and S. Balamurugan. 2021. “Experimental Investigation on EDM of Si3N4–TiN Using Grey Relational Analysis Coupled with Teaching-Learning-Based Optimization Algorithm.” Ceramics International 47 (13): 19153–19168. doi:10.1016/j.ceramint.2021.03.262.
  • Vidya, S., R. Wattal, and P. V. Rao. 2022. “Experimental Investigation on Machinability and Geometric Tolerance in Die-Sinking EDM of Microholes and Channels.” MAPAN 37 (2): 399–407. doi:10.1007/s12647-022-00532-x.

Reprints and Corporate Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

To request a reprint or corporate permissions for this article, please click on the relevant link below:

Academic Permissions

Please note: Selecting permissions does not provide access to the full text of the article, please see our help page How do I view content?

Obtain permissions instantly via Rightslink by clicking on the button below:

If you are unable to obtain permissions via Rightslink, please complete and submit this Permissions form. For more information, please visit our Permissions help page.